Piston Ring End Gap Standard:
Top 0.20 
0.30 mm (0.0079
0.0118 in.)
Second 0.35 
0.50 mm (0.0138
0.0197 in.)
Service Limit: Top 0.6 mm (0.024 in.)
Second 0.8 mm (0.031 in.)
If the end gap of either ring is greater than the service limit, replace all the rings.
Piston Ring Thickness Inspection
BalancerFuel Pump Installation
Remove dirt or dust from the fuel pump [A] by lightly applying
compressed air.
Replace the fuel pump gasket with a new one.
Check that the fuel pump terminal [A] and band [B] are in
place.
Apply a non-permanent locking agent to the threads of
the fuel pump bolts.
Tighten the ...
Camshaft Chain Tensioner Installation
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Release the stopper [B] and push the push rod [C] into the
interior of the tensioner body [D] so that the position of the
push rod is 3 or 4 notches [E] as shown in the figure.
Install the tensioner body so that the ...
How Do I Get Warranty Service?
If there is a problem with your vehicle within the limited warranty period,
you will
need to schedule a service appointment and provide any maintenance records to
an authorized Kawasaki dealer for inspection and diagnosis. You can go to any
Kawasaki dealer for warranty repairs. Your Kawasaki de ...