Kawasaki Ninja Service Manual: Piston Ring End Gap Inspection

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Pistons / Piston Ring End Gap Inspection

Piston Ring End Gap Standard:

Top 0.20 0.30 mm (0.0079
0.0118 in.)


Second 0.35 0.50 mm (0.0138
0.0197 in.)


Service Limit: Top 0.6 mm (0.024 in.)

Second 0.8 mm (0.031 in.)

If the end gap of either ring is greater than the service limit, replace all the rings.

Piston Ring End Gap Inspection


Piston Ring Thickness Inspection
Measure the piston ring thickness. Use the micrometer to measure at several points around the ring. Piston Ring Thickness Standard: Top [A] 0.77 0.79 mm (0.0303 0.0311 in.) Second [B] 0. ...

Balancer
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Other materials:

Fuel Tank
The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Tank Cap B. Fuel Tank C. Top Level D. Filler Neck WARNINGGasoline is extremely flammable an ...

Model Identification
ZX1000JB (US and CA Models) Left Side View ZX1000JB (US and CA Models) Right Side View ZX1000JB (EUR Models) Left Side View ZX1000JB (EUR Models) Right Side View ZX1000KB (US and CA Models) Left Side View ZX1000KB (US and CA Models) Right Side View ZX1000KB (EUR Models) ...

Valve Clearance Inspection
NOTE Valve clearance must be checked and adjusted when the engine is cold (at room temperature). Remove: Crankshaft Sensor Cover (see Crankshaft Sensor Removal in the Electrical System chapter) Cylinder Head Cover (see Cylinder Head Cover Removal in the Engine Top End chapter) Turn t ...