Piston Ring End Gap Standard:
Top 0.20 
0.30 mm (0.0079
0.0118 in.)
Second 0.35 
0.50 mm (0.0138
0.0197 in.)
Service Limit: Top 0.6 mm (0.024 in.)
Second 0.8 mm (0.031 in.)
If the end gap of either ring is greater than the service limit, replace all the rings.
Piston Ring Thickness Inspection
BalancerClutch Plate Warp Inspection
Place each friction plate or steel plate on a surface plate
and measure the gap between the surface plate [A] and
each friction plate or steel plate [B] with a thickness gauge
[C]. The gap is the amount of friction or steel plate warp.
If any plate is warped over the service limit, repla ...
Overview
Kawasaki Intelligent anti-lock Brake System (KIBS) offers enhanced braking
stability (ABS performance
equivalent to the current model) to supersportmodels, which pitch more than most
motorcycles
and also offers high-precision front and rear brake pressure control
(high-precision ABS) for spo ...
Throttle Body Assy Assembly
Before assembling, blow away dirt or dust from the throttle
body and delivery pipe assy by applying compressed air.
Replace the O-rings [A] of the joint pipe [B] with new ones.
Apply engine oil to the new O-rings, and insert it to the
delivery pipes [C].
Insert the joint pipe so th ...