Kawasaki Ninja Service Manual: Air Switching Valve Removal

Kawasaki Ninja Service Manual / Engine Top End / Clean Air System / Air Switching Valve Removal

NOTICE

Never drop the air switching valve especially on a hard surface. Such a shock to the air switching valve can damaged it.

Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter).
Disconnect the connector [A].
Disconnect the hoses [B] from the air suction valve covers, and remove the air switching valve [C].

Air Switching Valve Removal

Air Suction Valve Inspection

Remove the air suction valve (see Air Suction Valve Removal). Visually inspect the reeds [A] for cracks, folds, warps, heat damage or other damage. If there is any doubt as to the condition ...

Air Switching Valve Installation

Install the air switching valve [A] with hose [B] as shown in the figure. Front [C] Left Side View [D] White Paint [E] Air Switching Valve Operation Test Refer to the Air Sucti ...

Other materials:

Stem, Stem Bearing Installation
Replace the bearing outer races with new ones. Drive them into the head pipe at the same time. Special Tools - Head Pipe Outer Race Press Shaft [A]: 57001-1075 Head Pipe Outer Race Driver, 55 [B]: 57001 -1446 or Bearing Driver Set: 57001-1129 Apply grease to the outer races. ...

Starter Motor Assembly
Install the positive brush assy [A] and the starter motor terminal [B] as shown in the figure. Replace the O-ring [C] with a new one, and install it. Install: Brush Springs [A] Negative Brush Assy [B] Turn the stopper side [C] to inside. Tighten: Torque - Brush Holder S ...

Vehicle-down Sensor Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Disconnect the vehicle-down sensor connector and connect the measuring adapter [A] between these connectors as shown in the figure. Main Harness [B] Vehicle-down Sensor [C] Special Tool - Measuring Adapte ...