Kawasaki Ninja Service Manual: Air Switching Valve Removal

Kawasaki Ninja Service Manual / Engine Top End / Clean Air System / Air Switching Valve Removal

NOTICE

Never drop the air switching valve especially on a hard surface. Such a shock to the air switching valve can damaged it.

Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter).
Disconnect the connector [A].
Disconnect the hoses [B] from the air suction valve covers, and remove the air switching valve [C].

Air Switching Valve Removal

Air Suction Valve Inspection

Remove the air suction valve (see Air Suction Valve Removal). Visually inspect the reeds [A] for cracks, folds, warps, heat damage or other damage. If there is any doubt as to the condition ...

Air Switching Valve Installation

Install the air switching valve [A] with hose [B] as shown in the figure. Front [C] Left Side View [D] White Paint [E] Air Switching Valve Operation Test Refer to the Air Sucti ...

Other materials:

Crankshaft Side Clearance Inspection
Insert a thickness gauge [A] between the thrust washer [B] on the crankcase and the crank web [C] at the #3 main journal to determine clearance. If the clearance exceeds the service limit, replace the thrust washers as a set and check the width of the crankshaft #3 main journal. Cra ...

Intake Air Pressure Sensor #1 Output Voltage Inspection
Measure the output voltage at the intake air pressure sensor #1 in the same way as input voltage inspection, note the following. Disconnect the intake air pressure sensor #1 connector and connect the measuring adapter [A] between these connectors. [B] Main Harness [C] Intake Air Pressu ...

Valve Installation
NOTICE Do not lap the valve to the valve seat, using the grinding compound. It will come off oxide film treated surface of the valve. Replace the oil seal with a new one. Apply a thin coat of molybdenum disulfide grease to the valve stem before valve installation. Install the springs so ...