Kawasaki Ninja Service Manual: Camshaft Chain Removal

Kawasaki Ninja Service Manual / Engine Top End / Camshaft, Camshaft Chain / Camshaft Chain Removal

Remove: Camshafts (see Camshaft Removal) Timing Rotor (see Timing Rotor Removal in the Electrical System chapter) Front and Rear Camshaft Chain Guides (see Cylinder Head Removal)
Remove the crankshaft sprocket [A].
Pull out the camshaft chain [B] downward.

Camshaft Chain Removal

Cam Wear Inspection

Remove the camshafts (see Camshaft Removal). Measure the height [A] of each cam with a micrometer. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standar ...

Camshaft Chain Installation

Install the camshaft chain from head side. Install the crankshaft sprocket [A] on the crankshaft [B] with their teeth [C] aligned. Install the removed parts (see appropriate chapters). ...

Other materials:

Rear Shock Absorber Inspection
Remove the rear shock absorber (see Rear Shock Absorber Removal). Visually inspect the following items. Smooth Stroke Oil Leakage Crack or Dent If there is any damage to the rear shock absorber, replace it. Visually inspect the rubber bushing [A]. If it show any signs o ...

Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in the ducts [B] touch the stoppers [C] of the throttle body. Be sure the hoses are routed correctly ...

Exhaust Butterfly Valve Cable Installation
Confirm whether pulley [A] is an angle shown in the figure. 41.7° ±7° [B] This position is original position of the pulley. NOTE Correct the position electrically after confirming the use is discontinued and there is no damage when differing from the angle of shown in the figure. ...