Kawasaki Ninja Service Manual: Camshaft Chain Removal

Kawasaki Ninja Service Manual / Engine Top End / Camshaft, Camshaft Chain / Camshaft Chain Removal

Remove: Camshafts (see Camshaft Removal) Timing Rotor (see Timing Rotor Removal in the Electrical System chapter) Front and Rear Camshaft Chain Guides (see Cylinder Head Removal)
Remove the crankshaft sprocket [A].
Pull out the camshaft chain [B] downward.

Camshaft Chain Removal

Cam Wear Inspection

Remove the camshafts (see Camshaft Removal). Measure the height [A] of each cam with a micrometer. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standar ...

Camshaft Chain Installation

Install the camshaft chain from head side. Install the crankshaft sprocket [A] on the crankshaft [B] with their teeth [C] aligned. Install the removed parts (see appropriate chapters). ...

Other materials:

Intake Air Pressure Sensor #2 Removal
NOTICE Never drop the intake air pressure sensor #2 especially on a hard surface. Such a shock to the sensor can damage it. Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Intake Air Pressure Sensor #2 Connector [A] Remove the intake air ...

Special Tools and Sealants
Outside Circlip Pliers: 57001-144 Piston Pin Puller Assembly: 57001-910 Piston Ring Compressor Grip: 57001-1095 Piston Ring Compressor Belt, 67 79: 57001-1097 Bearing Driver Set: 57001-1129 Liquid Gasket, TB1216B: 92104-1064 Liquid Gasket, TB1207B: 92104-2068 ...

Intake Air Pressure Sensor #2 Output Voltage Inspection
Measure the output voltage at the intake air pressure sensor #2 in the same way as input voltage inspection, note the following. Disconnect the intake air pressure sensor #2 connector and connect the measuring adapter [A] between these connectors. [B] Main Harness [C] Intake Air Pressu ...