1. Loosen the M7 bolt [A].
2. Loosen the M8 bolts [B].

1. Loosen the M6 bolts [A].
2. Loosen the M7 bolts [B].
3. Loosen the M9 bolts [C].
Take care not to damage the crankcase.

Crankcase
Crankcase AssemblyIgnition Switch/Steering Lock
This is a three-position, key-operated
switch. The key can be removed from
the switch when it is in the OFF or
LOCK position.
A. Ignition Switch/Steering Lock
B. ON position
C. OFF position
D. LOCK position
NOTE
The tail, city and license plate lights
are on whenever the ignition key i ...
External Shift Mechanism Installation
Install the gear positioning lever [A] as shown in the figure.
Install:
Spring [B]
Washer [C]
Tighten:
Torque - Gear Positioning Lever Bolt [D]: 12 N·m (1.2 kgf·m,
106 in·lb)
Assemble:
Ratchet [A]
Pawls [B]
Pins [C]
Springs [D]
Install the shift ratchet ...
Bolt and Nut Tightening
In accordance with the Periodic Maintenance Chart, it is very important to
check
the tightness of the bolts and nuts listed here. Also, check to see that each
cotter
pin is in place and in good condition. Please ask your authorized Kawasaki
dealer
for torque values.
1. Clutch Lever Hol ...