NOTICE
The upper and lower crankcase halves are machined at the factory in the assembled state, so the crankcase halves must be replaced as a set.
| WARNING Gasoline and low flash-point solvents can be flammable and/or explosive and cause severe burns. Clean the crankcase in a well-ventilated area, and take care that there are no sparks or flame anywhere near the working area; this includes any appliance with a pilot light. Do not use gasoline or a low flash-point solvent to clean the crankcase. |
Crankcase Splitting
Upper Crankcase AssemblyLower Fairing Removal
Remove the quick rivets [A].
Remove:
Quick Rivets [A]
Bolts [B]
Pull up the core by the flat-head screwdriver (–), and then
remove the quick rivet.
Clear the hook portions on the upper edges [C] from the
slots, and remove the left lower fairing [D].
While pulling down ...
KIBS Equipped Models
1. Clutch Cable
2. Vacuum Hose (Equipped Models)
3. Left Switch Housing Lead
4. Main Harness
5. Front Brake Hose
6. Throttle Cables
7. Right Switch Housing Lead
8. Bracket (Hold the brake pipes.)
9. Run the meter lead to outside of the meter bracket.
10. Run the vacuum hoses to inside o ...
Specifications
Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and maintenance
practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious injury.
WARNINGWARNING indicates a hazardous
situation whi ...