Sealant - Liquid Gasket, TB1216B: 92104-1064

NOTE
Make the application finish within 20 minutes when the liquid gasket (TB1216B) to the mating surface of the cylinder head cover is applied.
Dowel Pins [A] Plug Hole Gaskets [B]


Torque - Cylinder Head Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)

Cover Plug [A] Rubber Cap [B]
Torque - Cylinder Head Cover Plug: 15 N·m (1.5 kgf·m, 11 ft·lb)

Cylinder Head Cover RemovalFront Wheel Installation
NOTE
The direction of the wheel rotation [A] is shown by an
arrow [B] on the wheel spoke.
Check the wheel rotation mark on the front wheel and
install it.
Apply high-temperature grease to the grease seal lips.
Fit the collars [A] on the both sides of the hub.
The collars are i ...
Replacement Parts
Replacement parts must be KAWASAKI genuine or
recommended by KAWASAKI. Gaskets, O-rings, oil seals,
grease seals, circlips, cotter pins or self-locking nuts must
be replaced with new ones whenever disassembled.
Assembly Order
In most cases assembly order is the reverse of disassembly,
howe ...
Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...