If the starter clutch does not operate as it should or if it makes noise, go to the next step.
One-way Clutch [A] Driven Gear [B]
If there is any worn or damaged part, replace it.
Examine the drive gear [C] as well. Replace the clutch gear if it is worn or damaged.
Starter Clutch Assembly
TransmissionAir Cleaner
A clogged air cleaner restricts the engine’s
air intake, increasing fuel consumption,
reducing engine power, and
causing spark plug fouling.
This motorcycle’s air cleaner element
consists of a wet paper filter, which cannot
be cleaned.
The air cleaner element must be replaced
in acco ...
Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A].
Install the clamp bolt heads [A] inside as shown in the
figure.
Install the air cleaner housing on the throttle body assy.
Push in the ducts [B] touch the stoppers [C] of the throttle
body.
Be sure the hoses are routed correctly ...
Connecting Rod Big End
Bearing Insert/Crankpin Wear Inspection
Remove the connecting rod big end (see Connecting Rod
Removal).
Cut strips of plastigage to crankpin width. Place a strip
on the crankpin parallel to the crankshaft installed in the
correct position.
Tighten the connecting rod big end nuts to the specified
torque (see Connecting Rod I ...