Kawasaki Ninja Service Manual: Starter Clutch Inspection - Starter Clutch

If the starter clutch does not operate as it should or if it makes noise, go to the next step.

Examine the drive gear [C] as well. Replace the clutch gear if it is worn or damaged.

Starter Clutch Assembly

Install the one-way clutch [A] to the driven gear. Face the circlip side of the one-way clutch to inside. Install the new snap ring [B] to the one-way clutch. Install the drive gear [C] wh ...

Other materials:

Fuel Pump Operating Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove: Fuel Tank Bolts (see Fuel Tank Removal) Fuel Tank Bracket Bolts (see Fuel Tank Removal) Disconnect the fuel pump lead connector and connect the harness adapter [A] between these connectors as shown i ...

Clutch Cover Assembly
Replace the needle bearings and oil seal with new ones. NOTE Install the needle bearings so that the manufacture’s mark face out. Install the needle bearings [A] and oil seal [B] position as shown in the figure. Press the upper and lower bearings so that the bearing surface [ ...

Interlock Operation Inspection
Raise the rear wheel off the ground with the stand [A]. 1st Check Start the engine to the following conditions Condition: Transmission Gear → 1st Position Clutch Lever → Release Sidestand → Down or Up Turn the ignition switch to ON and push the starter butto ...