Kawasaki Ninja Service Manual: Alternator Rotor Installation

Kawasaki Ninja Service Manual / Electrical System / Charging System / Alternator Rotor Installation

Alternator Rotor Installation


Alternator Rotor Installation


NOTE

Confirm the alternator rotor fit or not to the crankshaft before tightening it with specified torque.

Special Tool - Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5: 57001-1405

Alternator Rotor Installation


If the rotor is not pulled out with 20 N·m (2.0 kgf·m, 15 ft·lb) of drawing torque, it is installed correctly.

If the rotor is pulled out with under 20 N·m (2.0 kgf·m, 15 ft·lb) of drawing torque, clean off any oil dirt or flaw of the crankshaft and rotor tapered portion, and dry them with a clean cloth. Then, confirm that it is not pulled out with above torque.

Alternator Rotor Installation


Special Tools - Grip [C]: 57001-1591 Rotor Holder: 57001-1666 Flywheel Puller Assembly, M38 × 1.5/M35 × 1.5 [D]: 57001-1405 Rotor Holder Attachment: 57001-1689 Torque - Alternator Rotor Bolt: 155 N·m (15.8 kgf·m, 114 ft·lb)

Alternator Rotor Removal
Remove the alternator cover (see Alternator Cover Removal). Clean off the oil from the outer circumference of the rotor. Hold the alternator rotor steady with the rotor holder [A] and suitabl ...

Charging Voltage Inspection
Check the battery condition (see Charging Condition Inspection). Warm up the engine to obtain actual alternator operating conditions. Remove the front seat (see Front Seat Removal in the Fr ...

Other materials:

Fuel Injector Audible Inspection
NOTE Be sure the battery is fully charged. The secondary fuel injectors are operating with following conditions. 1. The engine speed is more than 6 000 r/min (rpm). 2. The throttle opening is more than 12°. Remove: Fuel Tank (see Fuel Tank Removal) Primary Fuel Hose (see Fuel ...

ESD Actuator Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Disconnect the ESD actuator connector and connect a suitable measuring leads [A] between these connectors as shown. Main Harness [B] ESD Actuator [C] Connect the peak voltage adapter [D] and a digital ...

Meter Operation Inspection
Check 1-1: Switching Inspection Turn the ignition switch to ON and check the following. The all LCD segments [A] appear for 3 seconds. The warning indicator light (Red LED) [B] goes on for 3 seconds and then goes off in a moment after that goes off. The warning indicator light (Yellow LED ...