If the clearance exceeds the service limit, replace the thrust washers as a set and check the width of the crankshaft #3 main journal.
Crankshaft Side Clearance
Standard: 0.05 0.25 mm
(0.0020 0.0098 in.)
Service Limit: 0.45 mm (0.0177 in.)
If the measurement exceeds the standard, replace the crankshaft.
Crankshaft #3 Main Journal Width
Standard: 23.49 23.54 mm (0.9248
0.9268 in.)
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...
Inquiries to Rider
DFI Diagnosis Flow Chart
Each rider reacts to problems in different ways, so it is important to
confirm what kind of symptoms
the rider has encountered.
Try to find out exactly what problem occurred under exactly what
conditions by asking the rider;
knowing this information may h ...
Exploded View
14. Thermostat
15. Frame No. JKAZXT00JJA003074
or JKAZXCJ1
BA003074
G: Apply grease.
HG: Apply high-temperature grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
S: Follow the specified tightening sequence.
W: Apply water.
1. US, CA and CAL Models
2. Fra ...