1. Ignition Switch
2. Joint Connector F
3. Stop Watch Button
4. Oil Pressure Switch
5. Crankshaft Sensor
6. Water Temperature Sensor
7. Gear Position Switch
8. Intake Air Temperature Sensor
9. ESD ECU (ZX1000JD/KD)
10. ECU
11. Rear Wheel Rotation Sensor
12. Frame Ground 1
13. Engine Ground
14. Battery 12 V 8.6 Ah
15. Main Fuse 30 A
16. Meter Fuse 10 A
17. Fuse Box 2
18. Frame Ground 3
19. Frame Ground 5
20. Frame Ground 4
21. KIBS Hydraulic Unit
22. Fuel Reserve Switch
23. Headlight Relay
24. Turn Signal Relay
25. Mode Switch
26. Dimmer Switch
27. Turn Signal Switch
28. Passing Button
29. Joint Connector D
30. Joint Connector C
31. Fuse Box 1
32. ESD Fuse 10 A (ZX1000JD/KD)
33. Turn Signal Relay Fuse 10 A
34. Brake Light/Horn Fuse 10 A
35. Headlight Relay Fuse 15 A
36. Ignition Fuse 15 A
37. Meter Unit
Meter Unit Circuit (ZX1000J Model)
Immobilizer System (Equipped Models)Cylinder Head Cover Removal
Remove:
Air Suction Valves (see Air Suction Valve Removal)
Throttle Body Assy (see Throttle Body Assy Removal in
the Fuel System (DFI) chapter)
Stick Coils (see Stick Coil Removal in the Electrical System
chapter)
Remove the clamps [A].
Turn up the front side of the heat insulation ...
Exhaust Butterfly Valve Actuator Installation
Install the pulley [A] on the actuator so that the hole side
[B] align with the groove [C] on the shaft.
Make sure that the groove on the shaft is pointing toward
the center of the screw [D].
If the shaft position is incorrect, refer to the following
NOTE and procedures to electrically ad ...
Connecting Rod Big End Side Clearance Inspection
Measure connecting rod big end side clearance.
Insert a thickness gauge [A] between the big end and either
crank web to determine clearance.
Connecting Rod Big End Side Clearance
Standard: 0.13 0.38 mm
(0.0051 0.0150 in.)
Service Limit: 0.58 mm (0.023 in.)
If the clearance exceeds ...