Kawasaki Ninja Service Manual: Shift Drum Disassembly

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Transmission / Shift Drum Disassembly

Shift Drum Disassembly


Transmission Shaft Assembly
Apply molybdenum disulfide oil solution to the sliding surfaces of the gears and shafts. Install the gears and the gear bushings [A] with their holes [B] aligned. Replace any circli ...

Shift Drum Assembly
Press and insert the ball bearing [A] on the shift drum [B] until it is bottomed. Install: Ball Bearing [C] Dowel Pin [D] and Shift Drum Cam [E] Align the pin with the groove in the shif ...

Other materials:

Engine Stop Switch
A. Engine Stop Switch B. START/STOP Switch (for Stop Watch) C. Starter Button In addition to the ignition switch, the engine stop switch must be in the position for the motorcycle to operate. The engine stop switch is for emergency use. If required, move the switch to the  positio ...

Special Tools
Bearing Driver Set: 57001-1129 Jack: 57001-1238 Bearing Remover Head, 25 × 28: 57001-1346 Bearing Remover Shaft, 13: 57001-1377 Jack Attachment: 57001-1608 ...

Air Cleaner Housing Assembly
Install the ducts to the air cleaner housing. Fit the projections [A] of the duct into the slits [B] on the air cleaner housing. Tighten the screws [A]. Torque - Air Cleaner Housing Duct Screws: 1.1 N·m (0.11 kgf·m, 10 in·lb) Install: Air Cleaner Gasket [A] Duct [B] ...