
Transmission Shaft Assembly
Shift Drum AssemblyVehicle-down Sensor Installation
Be sure to install the rubber dampers [A] and collars [B]
on the bracket.
The UP mark [A] of the sensor should face upward.
WARNINGIncorrect installation of the vehicle-down
sensor
could cause sudden loss of engine power. The
rider could lose balance during certain ...
Gear Position Switch Inspection
NOTE
Be sure the transmission and external shift mechanism
are good condition.
Remove the fuel tank (see Fuel Tank Removal in the Fuel
System (DFI) chapter).
Disconnect the connector [A].
Set the hand tester [A] to the × 1 kΩ or × 100 Ω range
and connect i ...
Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...