Kawasaki Ninja Service Manual: Tie-Rod and Rocker Arm Bearing Installation

Kawasaki Ninja Service Manual / Suspension / Tie-Rod, Rocker Arm / Tie-Rod and Rocker Arm Bearing Installation

Screw the needle bearing driver into the driver holder.

Insert the needle bearing driver into the needle bearing and press the needle bearing.

NOTE

For a bearing of inner diameter 17, select the pressing
side of the needle bearing driver according to its pressing depth.

Special Tools - Bearing Driver Set: 57001-1129 Needle Bearing Driver, 17/
18: 57001 -1609

NOTE

Tie-Rod and Rocker Arm Bearing Installation


Needle Bearings [A] Oil Seals [B] Frame [C] Rear Shock Absorber [D] Swingarm [E] Tie-rod [F] Rocker Arms [G] 5.5 mm (0.22 in.) [H] 5.9 mm (0.23 in.) [I] Front [J] Right Side [K] Left Side [L]

Tie-Rod and Rocker Arm Bearing Removal
Remove: Tie-Rod (see Tie-Rod Removal) Rocker Arms (see Rocker Arm Removal) Swingarm (see Swingarm Removal) Sleeves [A] Oil Seals [B] Remove the needle bearings [C], using the bearing re ...

Rocker Arm/Tie-Rod Bearing, Sleeve Inspection
NOTICE Do not remove the bearings for inspection. Removal may damage them. Visually inspect the rocker arm, or tie-rod sleeves [A] and needle bearings [B]. The rollers in a needle bearin ...

Other materials:

Piston Ring Groove Width Inspection
Measure the piston ring groove width. Use a vernier caliper at several points around the piston. Piston Ring Groove Width Standard: Top [A] 0.82 0.84 mm (0.0323 0.0331 in.) Second [B] 0.82 0.84 mm (0.0323 0.0331 in.) Service Limit: 0.92 mm (0.036 in.) Second 0.92 mm (0.036 in.) ...

Starter Motor Disassembly
Remove the starter motor (see Starter Motor Removal). Take off the starter motor through bolts [A] and remove the both end covers [B]. Pull out the armature [A] out of the yoke [B]. NOTE Do not remove the circlip [C] from the shaft. Remove the starter motor terminal lock ...

For Primary Fuel Injectors
Remove the air cleaner housing (see Air Cleaner Housing Removal). Disconnect the injector connector and connect the harness adapter [A] between these connectors as shown in the figure. Main Harness [B] Primary Fuel Injector #1 [C] Special Tool - Measuring Adapter: 57001-1700 ...