Kawasaki Ninja Service Manual: Torque Limiter Installation

• Apply molybdenum disulfide grease to the torque limiter shaft [A].
• Install the torque limiter [B], the collar [C] and the shaft.

Turn the large-hole end of the shaft to inside as shown in the figure.

• Replace the washer [D] with a new one.
• Apply a non-permanent locking agent to the torque limiter shaft plug [E].
• Tighten: Torque - Torque Limiter Shaft Plug: 25 N·m (2.5 kgf·m, 18 ft·lb)

• Replace the torque limiter cover with a new one.
• Using a cleaning fluid, clean off any oil or dirt on the mating surface of the crankcase and the torque limiter cover.

  Dry it with a clean cloth.

• Apply liquid gasket [A] to the crankcase as shown in the figure.

  Sealant - Liquid Gasket, TB1207B: 92104-2068

• Install the torque limiter cover [A].

Face the bulged side of the cover upward.

NOTE

• Make the application finish within 7 minutes when the liquid gasket to the mating surface of the crankcase is applied.
• Moreover fit the cover and tighten the bolts [B] just after application of the liquid gasket.

• Tighten: Torque - Torque Limiter Cover Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb)
• Install the removed parts (see appropriate chapters).