Air Switching Valve Removal/Installation
Air Switching Valve Inspection
If the air switching valve [A] is normal, check the wiring for continuity (see Air Switching Valve Circuit).
Special Tool - Hand Tester: 57001-1394
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Air Switching Valve Circuit
1. ECU
2. Air Switching Valve
3. Ignition Switch
4. Joint Connector F
5. Joint Connector A
6. Fuse Box 1
7. Ignition Fuse 15 A
8. Relay Box
9. ECU Main Relay
10. Frame Ground 1
11. Frame Ground 3
12. Starter Relay
13. ECU Fuse 15 A
14. Main Fuse 30 A
15. Battery
16. Engine Ground
Exhaust Butterfly Valve Actuator Resistance InspectionShift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and
measure the width [B] of each shift drum groove.
If the guide pin on any shift fork is less than the service
limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9 7.0 mm (0.272
0.276 in.)
Service Limit: ...
Turn Signal Switch
When the turn signal switch is
pushed to the left ( ) or right
( ), the corresponding turn signals
blink on and off.
To stop blinking, push the switch in.
Horn Button
When the horn button is pushed, the
horn sounds
LAP/Passing Button
When the LAP/passing button is
pushed, the headlight hi ...
Throttle Control System Inspection
Check the throttle grip free play [A].
If the free play is incorrect, adjust the throttle cables.
Throttle Grip Free Play
Standard: 2 3 mm (0.08
0.12 in.)
Check that the throttle grip [B] moves smoothly from full
open to close, and the throttle closes quickly and completely
by the ...
