The caliper body must slide smoothly on the caliper holder shafts [A]. If the body does not slide smoothly, one pad will wear more than the other, pad wear will increase, and constant drag on the disc will raise brake and brake fluid temperature.
If the rubber friction boot is damaged, replace the rubber friction boot. To replace the friction boot, remove the pads and the caliper bracket.
If the caliper holder shaft is damage, replace the caliper bracket.
Caliper Piston and Cylinder Damage
Brake PadsShift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...
Spark Plugs
The standard spark plug is shown in
the table. The spark plugs should be
replaced in accordance with the Periodic
Maintenance Chart.
Spark plug removal should be done
only by a competent mechanic following
the instructions in the Service Manual.
Spark Plug
A. Plug Gap ...
Front Fork Oil Change
Remove the front fork (see Front Fork Removal (Each
Fork Leg)).
Turn the spring preload adjuster fully counterclockwise for
removing the piston rod assy easily.
Hold the inner tube lower end in a vise.
Using the wrench [A], unscrew the top plug [B] out of the
outer tube.
Special Too ...