Clear the projections [C] from the main frame.


Charging System
Alternator Cover InstallationClutch Lever Installation
Install the clutch lever so that the mating surface [A] of the
clutch lever clamp is aligned with the punch mark [B] of
the handlebar.
Tighten the upper clamp bolt first, and then the lower
clamp bolt.
Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69
in·lb)
There will be ...
ESD (Electronic Steering Damper) ECU Error (Service Code E3b, ZX1000JD/KD)
If this service code appears, check that the following parts
are correctly.
Crankshaft Sensor
Gear Position Switch
Starter Lockout Switch
Main Throttle Sensor
Rear Wheel Rotation Sensor
If these parts are normal, check the ESD ECU for its
ground and power supply (see ESD ECU Power Supply
...
Radiator Cap Inspection
Remove:
Radiator Cap (see Coolant Change in the Periodic Maintenance
chapter)
Check the condition of the bottom [A] and top [B] valve
seals and valve spring [C].
If any one of them shows visible damage, replace the cap
with a new one.
Install the cap [A] on a cooling system pr ...