Kawasaki Ninja Service Manual: Bolts, Nuts and Fasteners Tightness Inspection

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Others / Bolts, Nuts and Fasteners Tightness Inspection

NOTE

For the engine fasteners, check the tightness of them when the engine is cold (at room temperature).

Bolt, Nut and Fastener to be checked

Engine:

Clutch Lever Pivot Bolt Locknut

Engine Mounting Bolts and Nuts

Exhaust Pipe Clamp Bolt

Exhaust Pipe Holder Nuts

Muffler Body Clamp Bolt

Muffler Body Mounting Bolt

Premuffler Chamber Bracket Bolt

Premuffler Chamber Mounting Bolt

Radiator Bolts

Wheels:

Front Axle Clamp Bolts

Front Axle Nut

Rear Axle Nut

Rear Axle Nut Cotter Pin

Brakes:

Brake Lever Pivot Bolt and Locknut

Brake Pedal Bolt

Caliper Mounting Bolts

Front Master Cylinder Clamp Bolts

Rear Master Cylinder Mounting Bolts

Rear Master Cylinder Push Rod Joint Cotter Pin

Suspension:

Front Fork Clamp Bolts

Rear Shock Absorber Nuts

Swingarm Pivot Shaft Nut

Tie-Rod Nuts

Rocker Arm Nut

Steering:

Handlebar Clamp Bolts

Steering Stem Head Nut

Others:

Footpeg Bracket Bolts

Front Fender Mounting Bolts

Rear Frame Bolts

Sidestand Bolt

Sidestand Bracket Bolts

Chassis Parts Lubrication
Before lubricating each part, clean off any rusty spots with rust remover and wipe off any grease, oil, dirt, or grime. Lubricate the points listed below with indicated lubricant. NOTE When ...

Replacement Parts
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Other materials:

Location of parts
Clutch Lever Left Handlebar Switches Rebound Damping Force Adjuster (Front Fork) Compression damping force adjuster (Front Fork) Meter Instruments Brake Fluid Reservoir (Front) Right Handlebar Switches Front Brake Lever Throttle Grip Ignition Switch/Steering Lock Elect ...

Coolant Level Inspection
Situate the motorcycle so that it is perpendicular to the ground. Check the coolant level through the coolant level gauge on the reserve tank located to the left of the engine. The coolant level should be between the “F” (Full) and “L” (Low) level lines. A. Reserve Ta ...

DFI Power Source
ECU Fuse Removal Refer to the 30 A Main/15 A ECU Fuse Removal in the Electrical System chapter. ECU Fuse Installation If a fuse fails during operation, inspect the DFI system to determine the cause, and then replace it with a new fuse of proper amperage. Refer to the Fuse Installation in ...