NOTE
For the engine fasteners, check the tightness of them when the engine is cold (at room temperature).
Refer to the appropriate chapter for torque specifications.
If torque specifications are not in the appropriate chapter, see the Standard Torque Table. For each fastener, first loosen it by 1/2 turn, then tighten it.
Bolt, Nut and Fastener to be checked
Engine:
Clutch Lever Pivot Bolt Locknut
Engine Mounting Bolts and Nuts
Exhaust Pipe Clamp Bolt
Exhaust Pipe Holder Nuts
Muffler Body Clamp Bolt
Muffler Body Mounting Bolt
Premuffler Chamber Bracket Bolt
Premuffler Chamber Mounting Bolt
Radiator Bolts
Wheels:
Front Axle Clamp Bolts
Front Axle Nut
Rear Axle Nut
Rear Axle Nut Cotter Pin
Brakes:
Brake Lever Pivot Bolt and Locknut
Brake Pedal Bolt
Caliper Mounting Bolts
Front Master Cylinder Clamp Bolts
Rear Master Cylinder Mounting Bolts
Rear Master Cylinder Push Rod Joint Cotter Pin
Suspension:
Front Fork Clamp Bolts
Rear Shock Absorber Nuts
Swingarm Pivot Shaft Nut
Tie-Rod Nuts
Rocker Arm Nut
Steering:
Handlebar Clamp Bolts
Steering Stem Head Nut
Others:
Footpeg Bracket Bolts
Front Fender Mounting Bolts
Rear Frame Bolts
Sidestand Bolt
Sidestand Bracket Bolts
Fuel Flow Rate Inspection
WARNINGGasoline is extremely flammable and can be
explosive
under certain conditions, creating the
potential for serious burns. Make sure the area is
well-ventilated and free from any source of flame
or sparks; this includes any appliance with a pilot
light. Do not smoke. T ...
Passenger’s Seat Installation
Insert the tab on the rear of the passenger’s
seat into the slot in the
frame.
Insert the projections at the front of
the passenger’s seat into the holes
on the frame.
Push down the front part of the passenger’s
seat until the lock clicks.
A. Passenger’s Seat
B. Proj ...
Starting the Engine
Check that the engine stop switch is
in the
position.
A. Engine Stop Switch
B. Starter Button
Turn the ignition key to “ON”.
Make sure the transmission is in neutral.
A. Neutral Indicator Light
B. Ignition Switch
C. “ON” position
NOTE
The motorcycle is equipped w ...