Kawasaki Ninja Service Manual: Bolts, Nuts and Fasteners Tightness Inspection

Kawasaki Ninja Service Manual / Periodic Maintenance / Periodic Maintenance Procedures / Others / Bolts, Nuts and Fasteners Tightness Inspection

NOTE

For the engine fasteners, check the tightness of them when the engine is cold (at room temperature).

Bolt, Nut and Fastener to be checked

Engine:

Clutch Lever Pivot Bolt Locknut

Engine Mounting Bolts and Nuts

Exhaust Pipe Clamp Bolt

Exhaust Pipe Holder Nuts

Muffler Body Clamp Bolt

Muffler Body Mounting Bolt

Premuffler Chamber Bracket Bolt

Premuffler Chamber Mounting Bolt

Radiator Bolts

Wheels:

Front Axle Clamp Bolts

Front Axle Nut

Rear Axle Nut

Rear Axle Nut Cotter Pin

Brakes:

Brake Lever Pivot Bolt and Locknut

Brake Pedal Bolt

Caliper Mounting Bolts

Front Master Cylinder Clamp Bolts

Rear Master Cylinder Mounting Bolts

Rear Master Cylinder Push Rod Joint Cotter Pin

Suspension:

Front Fork Clamp Bolts

Rear Shock Absorber Nuts

Swingarm Pivot Shaft Nut

Tie-Rod Nuts

Rocker Arm Nut

Steering:

Handlebar Clamp Bolts

Steering Stem Head Nut

Others:

Footpeg Bracket Bolts

Front Fender Mounting Bolts

Rear Frame Bolts

Sidestand Bolt

Sidestand Bracket Bolts

Chassis Parts Lubrication
Before lubricating each part, clean off any rusty spots with rust remover and wipe off any grease, oil, dirt, or grime. Lubricate the points listed below with indicated lubricant. NOTE When ...

Replacement Parts
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Other materials:

Moving Off
Check that the side stand is up. Pull in the clutch lever. Shift into 1st gear. Open the throttle a little, and start to let out the clutch lever very slowly. As the clutch starts to engage, open the throttle a littlemore, giving the engine just enough fuel to keep it from stallin ...

Starter Clutch Removal
Remove: Torque Limiter (see Torque Limiter Removal) Transmission Assy (see Transmission Assy Removal) Starter Clutch Shaft Holder Bolt [A] Starter Clutch Shaft Bolt [B] Starter Clutch Shaft Holder [C] Remove the starter clutch shaft [A] using a suitable M8 bolt [B]. Take ...

Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the front seat (see Front Seat Removal in the Frame chapter). Remove the screws [A] and the exhaust butterfly valve actuator temporarily with the cables installed. Disconnect the exhaust butterf ...