1. Green Hose (Purge)
2. Clamp (hold the white hose.)
3. Canister
4. White Hose (Vacuum)
5. Blue Hose (Breather)
6. Red Hose (Return)
7. Separator
8. Quick Rivet
9. Face the hook portion of the bracket to inside of the vehicle.
10. Clamp (Bend down the clamp, and hold the blue hose, the green hose, the main harness and the front wheel rotation sensor lead in turn from right side of the vehicle.)
11. Run the horn lead under the hoses.
12. Tape (Red Hose and Blue Hose)
13. Run the red hose and the blue hose between the brake pipe and the frame (KIBS equipped model).
CAL and SEA-B1 Models
1. Run the red hose (return) to outside of the white hose (vacuum).
2. Blue Hose (Breather)
3. Main Harness
4. Clutch Cable
5. Air Bleeder Hose
6. Coolant Reserve Tank Overflow Hose
7. Green Hose (Purge)
8. Clamp (Hold the white hose.)
9. White Hose (Vacuum)
10. Run the main harness, blue the hose, the red hose, the green hose and the white hose in turn from outside of the vehicle. Run the all hoses between the frame and the heat insulation plate.
Run the main harness above all hoses.
11. Run the blue hose and the red hose to inside of the main harness and the clutch cable.
12. Run the green hose above the engine sub harness and run it under the intake air pressure sensor #1 lead.
13. Run the white hose under the main harness.
1. Throttle Body Assy
2. White Hose (Vacuum)
3. Green Hose (Purge)
4. Green Tape
5. Clamp (Face the knob forward as shown in the figure.)
1. Clamps (Face the knob of the clamp as shown in the figure.)
2. Clamp Screws (Face the screw head as shown in the figure.)
3. Radiator
4. Coolant Reserve Tank
5. Thermostat
1. Clamp Screws (Face the screw head as shown in the figure.)
2. Align the white marks with the projections of the fitting.
3. Clamp (Hold the alternator lead.)
4. Run the gear position switch lead between the breather hose and the heat insulation rubber plate.
5. Clamp (Hold the water hoses.)
6. Align the white marks with the projections of the water pipe.
7. 0° 
40°
8. Outside of Engine
9. Turn the yellow mark to outside of the engine.
10. O-ring
11. Align the yellow mark with the projection of the water pump cover.
12. Clamp (Hold the gear position switch lead.)
13. Extension of Oil Pan Surface
14. Install the clamp so that the screw head is placed inside an extension of the oil pan surface, nearer to the engine.
1. Crankcase Breather Hose
2. Clamp (Face the knob of the clamp backward. Do not touch it to the bolt.)
3. Face the yellow mark backward.
4. Clamp Screw (Face the screw head as shown in the figure.)
5. Align the white mark with the line of the thermostat cap.
6. Clamp (Face the knob of the clamp to the top.)
7. Air Bleeder Hose
KIBS Equipped Models
Engine No. ZXT00JE003022Spring Preload Adjustment
The spring preload adjuster is located
at the lower end of each front fork leg
and can be adjusted.
To increase spring preload and
stiffen the suspension, turn the
preload adjuster clockwise with a
hexagon wrench.
To decrease preload and soften the
suspension, turn the preload adjust ...
External Shift Mechanism Inspection
Examine the shift shaft [A] for any damage.
If the shaft is bent, straighten or replace it.
If the serration [B] are damaged, replace the shaft.
If the spring [C] is damaged in any way, replace it.
If the shift mechanism arm [D] is damaged in any way,
replace the shaft.
Check the s ...
Fuses
Fuses are arranged in the fuse boxes
located under the passenger’s seat and
in the left fairing. The main fuse is
located under the passenger’s seat.
If a fuse fails during operation, inspect
the electrical system to determine
the cause, and then replace it with
a new fuse of proper amp ...