After all the parts including subassembly parts have been cleaned, store the parts in a clean area. Put a clean cloth or plastic sheet over the parts to protect from any foreign materials that may collect before re-assembly.
Inspection
Reuse of worn or damaged parts may lead to serious accident.
Visually inspect removed parts for corrosion, discoloration, or other damage. Refer to the appropriate sections of this manual for service limits on individual parts. Replace the parts if any damage has been found or if the part is beyond its service limit.
Cleaning Vehicle before Disassembly
Replacement PartsCable Removal
Remove:
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Right Lower Fairing (see Lower Fairing Removal in the
Frame chapter)
Loosen the nuts [A], and slide the lower end of the clutch
cable to give the cable plenty of play.
Screw in the ...
Swingarm Bearing Removal
Remove:
Swingarm (see Swingarm Removal)
Collar [A]
Oil Seals [B]
Sleeve [C]
Circlip [D] (Right Side)
Special Tool - Inside Circlip Pliers: 57001-143
Remove the ball bearing and needle bearings.
Special Tool - Oil Seal & Bearing Remover [A]: 57001-1058
...
Swingarm Removal
Remove:
Rear Wheel (see Rear Wheel Removal in the
Wheels/Tires chapter)
Mud Guard with Rear Brake Hose (see Mud Guard Removal
in the Frame chapter)
Rocker Arm (see Rocker Arm Removal)
Remove:
Brake Hose Clamp Bolt [A]
Unscrew the swingarm pivot shaft nut [A].
Usi ...