After all the parts including subassembly parts have been cleaned, store the parts in a clean area. Put a clean cloth or plastic sheet over the parts to protect from any foreign materials that may collect before re-assembly.
Inspection
Reuse of worn or damaged parts may lead to serious accident.
Visually inspect removed parts for corrosion, discoloration, or other damage. Refer to the appropriate sections of this manual for service limits on individual parts. Replace the parts if any damage has been found or if the part is beyond its service limit.
Cleaning Vehicle before Disassembly
Replacement PartsBalancer Adjustment
Remove the left lower fairing (see Lower Fairing Removal
in the Frame chapter).
Start the engine and warm it up thoroughly.
Adjust the balancer gear backlash with the engine idling.
The amount of backlash can be changed by turning the
balancer shaft which has eccentric journals.
St ...
Swingarm Bearing Installation
Replace the needle bearings, ball bearing, grease seals
and circlip with new ones.
Install the needle bearings, ball bearing, grease seals and
circlip as shown in the figure.
Insert the needle bearing driver [A] into the needle bearing
[B] and press the needle bearing into the housing u ...
Exhaust Butterfly Valve Actuator Inspection
NOTE
Be sure the battery is fully charged
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Turn the ignition switch to ON.
In the left side view of the motorcycle, check to see
the pulley [A] clockwise [B] and counterclockwise [C]
smoothly.
The pulley turns ...