After all the parts including subassembly parts have been cleaned, store the parts in a clean area. Put a clean cloth or plastic sheet over the parts to protect from any foreign materials that may collect before re-assembly.
Inspection
Reuse of worn or damaged parts may lead to serious accident.
Visually inspect removed parts for corrosion, discoloration, or other damage. Refer to the appropriate sections of this manual for service limits on individual parts. Replace the parts if any damage has been found or if the part is beyond its service limit.
Cleaning Vehicle before Disassembly
Replacement PartsSpecial Tools and Sealants
Outside Circlip Pliers:
57001-144
Piston Pin Puller Assembly:
57001-910
Piston Ring Compressor Grip:
57001-1095
Piston Ring Compressor Belt, 67
79:
57001-1097
Bearing Driver Set:
57001-1129
Liquid Gasket, TB1216B:
92104-1064
Liquid Gasket, TB1207B:
92104-2068
...
Coupling Bearing Removal
Remove:
Coupling
Grease Seal
Circlip [A]
Special Tool - Inside Circlip Pliers: 57001-143
Remove the bearing [A] by tapping from the wheel side.
Special Tool - Bearing Driver Set [B]: 57001-1129
...
Upper Fairing Assembly Removal
Remove:
Lower Fairings (see Lower Fairing Removal)
Center Inner Fairing (see Center Inner Fairing Removal)
Upper Inner Fairings (see Upper Inner Fairing Removal)
Windshield (see Windshield Removal)
Disconnect the front turn signal light lead connector [A]
(both sides).
Remove the bo ...