After all the parts including subassembly parts have been cleaned, store the parts in a clean area. Put a clean cloth or plastic sheet over the parts to protect from any foreign materials that may collect before re-assembly.
Inspection
Reuse of worn or damaged parts may lead to serious accident.
Visually inspect removed parts for corrosion, discoloration, or other damage. Refer to the appropriate sections of this manual for service limits on individual parts. Replace the parts if any damage has been found or if the part is beyond its service limit.
Cleaning Vehicle before Disassembly
Replacement PartsWiring Diagram (US, CA and CAL with KIBS Models)
ZX1000KC
ZX1000KD
...
Front Fork Oil Change
Remove the front fork (see Front Fork Removal (Each
Fork Leg)).
Turn the spring preload adjuster fully counterclockwise for
removing the piston rod assy easily.
Hold the inner tube lower end in a vise.
Using the wrench [A], unscrew the top plug [B] out of the
outer tube.
Special Too ...
Bolts, Nuts and Fasteners Tightness Inspection
Check the tightness of the bolts and nuts listed here. Also,
check to see that each cotter pin is in place and in good
condition.
NOTE
For the engine fasteners, check the tightness of them
when the engine is cold (at room temperature).
If there are loose fasteners, retighten them to ...