Kawasaki Ninja Service Manual: Clutch Lever Installation

Kawasaki Ninja Service Manual / Clutch / Clutch Lever and Cable / Clutch Lever Installation

Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69 in·lb)

There will be a gap at the lower part of the clamp after tightening.

Clutch Lever Installation


Cable Installation
Run the clutch cable correctly (see Cable, Wire, and Hose Routing section in the Appendix chapter). Adjust the clutch cable (see Clutch Operation Inspection in the Periodic Maintenance chapte ...

Clutch Cover
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Other materials:

Balance Inspection
Remove the front and rear wheels (see Front/Rear Wheel Removal). Support the wheel so that it can be spun freely. Spin the wheel lightly, and mark [A] the wheel at the top when the wheel stops. Repeat this procedure several times. If the wheel stops of its own accord in various positi ...

Connecting Rod Installation
NOTICE To minimize vibration, the connecting rods should have the same weight mark. Big End Cap [A] Connecting Rod [B] Weight Mark, Alphabet [C] Diameter Mark [D] (“” or No Mark) NOTICE If the connecting rods, big end bearing inserts, or crankshaft are replaced with new ones, select ...

External Shift Mechanism Installation
Install the gear positioning lever [A] as shown in the figure. Install: Spring [B] Washer [C] Tighten: Torque - Gear Positioning Lever Bolt [D]: 12 N·m (1.2 kgf·m, 106 in·lb) Assemble: Ratchet [A] Pawls [B] Pins [C] Springs [D] Install the shift ratchet ...