If any plates show signs of damage, or if they have worn past the service limit, replace them with new ones.
Friction Plate Thickness
Standard: 2.72 
2.88 mm
(0.107 
0.113 in.)
Service Limit: 2.5 mm (0.098 in.)
Spring Plate Free Play Adjustment
Clutch Plate Warp InspectionKawasaki Clean Air System
The Kawasaki Clean Air System
(KCA) is a secondary air suction system
that helps the exhaust gases to
burn more completely. When the spent
fuel charge is released into the exhaust
system, it is still hot enough to
burn. The KCA System allows extra
air into the exhaust system so that the
spen ...
Fuel Consumption
This display mode shows the fuel
consumption in Liter or Gallon by numerical
value counted from the start of
measuring to present time.
A. Fuel Consumption
B. “L”
While the fuel consumption is displayed,
push the lower button and
hold it in until the fuel consumption
values re ...
Switch Inspection
Using a hand tester, check to see that only the connections
shown in the table have continuity.
Special Tool - Hand Tester: 57001-1394
For the switch housings and the ignition switch, refer to
the tables in the Wiring Diagram.
If the switch has an open or short, repair it or replace it
w ...