If any plates show signs of damage, or if they have worn past the service limit, replace them with new ones.

Friction Plate Thickness
Standard: 2.72
2.88 mm
(0.107
0.113 in.)
Service Limit: 2.5 mm (0.098 in.)
Spring Plate Free Play Adjustment
Clutch Plate Warp InspectionExternal Shift Mechanism Inspection
Examine the shift shaft [A] for any damage.
If the shaft is bent, straighten or replace it.
If the serration [B] are damaged, replace the shaft.
If the spring [C] is damaged in any way, replace it.
If the shift mechanism arm [D] is damaged in any way,
replace the shaft.
Check the s ...
Front Fork Installation (Each Fork Leg)
Install the fork so that the top plug end [A] as shown in the
figure.
11 mm (0.43 in.) [B]
Steering Stem Head [C]
Tighten:
Torque - Front Fork Clamp Bolts (Lower): 23 N·m (2.3
kgf·m, 17 ft·lb)
NOTE
Tighten the two lower front fork clamp bolts alternately
two times to ensur ...
Chain Slack Inspection
Set the motorcycle up on its side
stand.
Rotate the rear wheel to find the position
where the chain is tightest, and
measure the maximum chain slack
by pulling up and pushing down the
chain midway between the engine
sprocket and rear wheel sprocket.
A. Chain Slack
If the ...