Kawasaki Ninja Service Manual: Coolant Reserve Tank Installation

Kawasaki Ninja Service Manual / Cooling System / Coolant / Coolant Reserve Tank Installation

Install the following to the coolant reserve tank [A].

Pad [B] Gasket [C] Cap [D] Collar [E]
Install the coolant reserve tank and tighten the bolt [F].
Run the hoses correctly (see Cable,Wire, and Hose Routing section in the Appendix chapter).
Fill the coolant reserve tank with coolant (see Coolant Change in the Periodic Maintenance chapter).

Coolant Reserve Tank Installation

Coolant Reserve Tank Removal

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Bolt [A] Cap [B] Pour the coolant into a container. Remove: Radiator Overflow Hose [C] (Discon ...

Water Pump

Water Pump Removal Refer to the Oil Pump Removal in the Engine Lubrication System chapter. Water Pump Installation Refer to the Oil Pump Installation in the Engine Lubrication System chapter. ...

Other materials:

Piston Ring Thickness Inspection
Measure the piston ring thickness. Use the micrometer to measure at several points around the ring. Piston Ring Thickness Standard: Top [A] 0.77 0.79 mm (0.0303 0.0311 in.) Second [B] 0.78 0.79 mm (0.0307 0.0311 in.) Service Limit: Top 0.70 mm (0.0276 in.) Second 0.71 mm (0.0280 ...

Starter Clutch Installation
Replace the O-ring [A] with a new one and apply grease. Apply molybdenum disulfide grease to the starter clutch shaft [B]. Install: Starter Clutch [C] Spacer (Small Diameter) [D] Spacer (Large Diameter) [E] Starter Clutch Shaft Starter Clutch Shaft Holder [F] Turn the O-ring si ...

Air Cleaner Housing Removal
Remove the fuel tank (see Fuel Tank Removal). Disconnect the secondary fuel hose [A] from the delivery pipe of the nozzle assy [B] (see Fuel Hose Replacement in the Periodic Maintenance chapter). Disconnect the secondary fuel injector connectors [C]. Free the lead from the grooves [D]. ...