Kawasaki Ninja Service Manual: Coolant Reserve Tank Installation

Kawasaki Ninja Service Manual / Cooling System / Coolant / Coolant Reserve Tank Installation

Install the following to the coolant reserve tank [A].

Pad [B] Gasket [C] Cap [D] Collar [E]
Install the coolant reserve tank and tighten the bolt [F].
Run the hoses correctly (see Cable,Wire, and Hose Routing section in the Appendix chapter).
Fill the coolant reserve tank with coolant (see Coolant Change in the Periodic Maintenance chapter).

Coolant Reserve Tank Installation

Coolant Reserve Tank Removal

Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Bolt [A] Cap [B] Pour the coolant into a container. Remove: Radiator Overflow Hose [C] (Discon ...

Water Pump

Water Pump Removal Refer to the Oil Pump Removal in the Engine Lubrication System chapter. Water Pump Installation Refer to the Oil Pump Installation in the Engine Lubrication System chapter. ...

Other materials:

Piston Wear Inspection
Measure the outside diameter [A] of each piston 5 mm (0.20 in.) [B] up from the bottom of the piston at a right angle to the direction of the piston pin. If the measurement is under service limit, replace the piston. Piston Diameter Standard: 75.959 75.974 mm (2.9905 2.9911 in.) ...

Balancer Installation
Position the crankshaft at #2, 3 positions TDC or at #1, 4 positions TDC. Install the balancer assembly as follows. Align the punch mark [A] on the weight and the projection [B] on the crankcase. Engage the balancer gear and the crankshaft gear. Insert the balancer shaft until it is bot ...

Oxygen Sensor - not activated (Service Code 33, Equipped Models)
Oxygen Sensor Removal/Installation Refer to the Oxygen Sensor Removal/Installation (Equipped Models) in the Electrical System chapter. Oxygen Sensor Inspection Remove: Fuel Tank (see Fuel Tank Removal in the Fuel System (DFI) chapter) Oxygen Sensor Lead Connector [A] Connect t ...