Sealant - Liquid Gasket, TB1216B [A]: 92104-1064 Liquid Gasket, TB1207B [B]: 92104-2068
NOTE
NOTICE
Do not apply liquid gasket around the crankshaft main bearing inserts and oil passage.
NOTE
Install the drive shaft bearing [A].
Special Tool - Bearing Driver Set: 57001-1129
Face the oil seal side of the bearing to the bottom.
Install the M9 bolts and washers.
L = 113 mm (4.45 in.) [A] L = 100 mm (3.94 in.) [B]
Tighten M9 bolts by following the sequence numbers [1
10].
Torque - Lower Crankcase Bolts (M9): 45 N·m (4.6 kgf·m, 33 ft·lb)
Install the M7 bolts.
L = 50 mm (2.0 in.) [A] L = 45 mm (1.8 in.) [B] Tighten:
Torque - Lower Crankcase Bolts (M7): 20 N·m (2.0 kgf·m, 15 ft·lb)
Replace the M6 bolt washers with new ones.
Install the M6 bolts.
L = 60 mm (2.4 in.) [A] (With Washer) L = 45 mm (1.8 in.) [B] L = 40 mm (1.6 in.) [C]
Install the clamp [D] and washer [E] as shown in the figure.
Tighten:
Torque - Lower Crankcase Bolts (M6): 12 N·m (1.2 kgf·m, 106 in·lb)
Replace the M8 bolt washers with new ones.
Install the M8 bolts [A] and washers.
Install the M7 bolt [B].
Tighten:
Torque - Upper Crankcase Bolts (M8): 27 N·m (2.8 kgf·m, 20 ft·lb) Upper Crankcase Bolt (M7): 20 N·m (2.0 kgf·m, 15 ft·lb)
Wipe up the liquid gasket that seeps out around the crankcase mating surface.
Crankshaft turns freely.
Drive Shaft Bearing Holder [A] Output Shaft Bearing Holder [B]
Turn the flat side [C] of the holders to inside.
Alternator Inspection
There are three types of alternator failures: short, open
(wire burned out), or loss in rotor magnetism. A short or
open in one of the coil wires will result in either a low output,
or no output at all. A loss in rotor magnetism, which may be
caused by dropping or hitting the alternator, by leav ...
Balancer Removal
Remove:
Engine (see Engine Removal in the Engine Removal/Installation
chapter)
Oil Pan (see Oil Pan Removal in the Engine Lubrication
System chapter)
Remove:
Balancer Shaft Clamp Lever Bolt [A]
Balancer Shaft Clamp Bolt [B]
Balancer Shaft Clamp Lever [C]
Balancer Shaft [D]
Bal ...
Shifting Gears
Close the throttle while pulling in the
clutch lever.
Shift into the next higher or lower
gear.
Open the throttle part way, while releasing
the clutch lever.
For smooth riding, each gear position
should cover the proper rate of speed
shown in the table.
WARNINGDownshifti ...