Kawasaki Ninja Service Manual: Key Registration

Kawasaki Ninja Service Manual / Electrical System / Immobilizer System (Equipped Models) / Key Registration

Case 1: When the ignition key has been lost or additional spare ignition key is required.

Prepare a new spare ignition key.
Cut the key in accordance with the shape of the current ignition key.
Remove the rear seat (see Rear Seat Removal in the Frame chapter).
Remove the immobilizer/Kawasaki diagnostic system connector cap [A].

Key Registration

Connect the key registration unit [A] and key registration adapter [B] as shown in the figure.

Special Tools - Key Registration Unit: 57001-1582 Key Registration Adapter: 57001-1746

Key Registration

Insert the registered ignition key to the ignition switch and turn it to ON.

Verified

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the registration mode (go to the next step).

Verified

Not Verified

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error (refer to the following failure illustrations).

Immobilizer Amplifier Failure

Not Verified

Registered Ignition Key Collation Error

Turn the registered ignition key to OFF and remove the registered ignition key.

If there are other registered ignition keys, they should all do the procedure above.

The warning indicator light (Red LED) and immobilizer symbol [A] blinks continuously to display that the ECU is in the registration mode for 15 seconds.

Not Verified

NOTE

Insert next key and turn ON within 15 seconds after previous key is turned OFF and removed otherwise registration mode will be ended and the warning indicator light (Red LED) and immobilizer symbol stops blinking.
To return to the registration mode start the registered ignition key(s) verification procedure. This applies to all ignition key registration.

Insert the ignition key 1 to the ignition switch and turn it to ON.

NOTE

Keep the other ignition key away from the immobilizer antenna.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Immobilizer Amplifier Failure

When Registered Ignition Key is Inserted.

When Registered Ignition Key is Inserted.

Ignition Key Collation Error

Ignition Key Collation Error

The ignition key 1 is successfully registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 3 times and stops for 1 second and then repeats this cycle.

Key Registration

Turn the ignition key 1 to OFF and remove the ignition key 1.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the registration mode.

Key Registration

NOTE

Turn OFF the ignition switch and wait for the period of 15 seconds or more. The registration mode automatically finishes and the warning indicator light (Red LED) and immobilizer warning symbol will switch off.
This procedure registered the registered ignition key and one ignition key
Continue with the procedure to register the second and later keys before the 15 seconds period has elapsed.

Insert the ignition key 2 to the ignition switch and turn it to ON.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Immobilizer Amplifier Failure

When Registered Ignition Key is Inserted.

When Registered Ignition Key is Inserted.

Ignition Key Collation Error

Ignition Key Collation Error

The ignition key 2 is registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 4 times and stops for 1 second and then repeats this cycle.

This procedure has registered the registered and 2 ignition keys.

Continue with the procedure to register an additional one ignition key.

Key Registration

NOTE

The ECU can store up the five key codes.

Ignition Key Indicator Light and Symbol Blinks

Turn OFF the ignition switch and wait for period of more than 15 seconds.
The registration mode automatically ends.
The warning indicator light (Red LED) goes off [A].

Key Registration

Remove the key registration unit, key registration adapter and install the immobilizer/Kawasaki diagnostic system connector cap.

NOTE

Turn the ignition switch to ON with the registered ignition key.
Check that the engine can be started using all registered ignition keys.

Spare Ignition Key Registration Flow Chart

Spare Ignition Key Registration Flow Chart

Case 2: When the ignition switch is faulty and to be replaced.

Prepare a new ignition switch [A] and two new ignition keys [B].

Spare Ignition Key Registration Flow Chart

These parts are available as a set. Prepare the current registered ignition key [C].

Remove: Ignition Switch (see Immobilizer System Parts Replacement) Rear Seat (see Rear Seat Removal in the Frame chapter)
Remove the immobilizer/Kawasaki diagnostic system connector cap [A].

Spare Ignition Key Registration Flow Chart

Connect the key registration unit [A] and key registration adapter [B].

Special Tools - Key Registration Unit: 57001-1582 Key Registration Adapter: 57001-1746
Temporary connect the following pats.

ECU Relay Box Intake Air Temperature Sensor

Spare Ignition Key Registration Flow Chart

Connect: New Ignition Switch Lead Connector [A] Immobilizer Antenna Lead Connector [B]

NOTE

Keep the ignition switches more than 15 cm (5.9 in.).

Spare Ignition Key Registration Flow Chart

[C] New Ignition Switch [D] Current Ignition Switch

Insert the current registered ignition key [A] at the current ignition switch [B].
Insert the new ignition key 1 [C] to the new ignition switch [D] and turn it to ON.

Spare Ignition Key Registration Flow Chart

Verified

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the ECU is in the registration mode (go to the next step).

Verified

Not Verified

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Not Verified

Registered Ignition Key Collation Error

Not Verified

Turn OFF and remove the new ignition key 1.
Disconnect the immobilizer antenna connector, then connect the antenna connector of the new ignition switch.
Insert the ignition key 1 [A] again into the new ignition switch and turn it to ON.

Not Verified

NOTE

Insert the next key and turn ON within 15 seconds after previous key is turned OFF and removed otherwise registration mode will be ended and the warning indicator light (Red LED) and immobilizer warning symbol stops blinking.
To return to the registration mode start the registered ignition key verification procedure. This applies to all ignition key registration.
Keep other ignition keys away from the ignition switch.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Not Verified

When Registered Ignition Key is Inserted.

Not Verified

Ignition Key Collation Error

Not Verified

The ignition key 1 is successfully registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 2 times and stops for 1 second and then repeats this cycle to indicate successful registering of the ignition key 1.

Ignition Key Collation Error

Turn OFF and remove ignition key 1.

Not Verified

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the registration mode.

NOTE

Turn OFF the ignition switch and wait for the period more than 15 seconds. The registration mode automatically ends and warning indicator light (Red LED) goes off.
This procedure has , registered the registered ignition key and one ignition key.
Continue the procedure to program the second and later keys.

Insert the ignition key 2 to the ignition switch and turn it to ON.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

When Registered Ignition Key is Inserted.

Ignition Key Collation Error

The ignition key 2 is successfully registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 3 times and stops for 1 second and then repeat this cycle to indicate successful programming of ignition key 2.

Turn OFF the ignition switch and wait for periodmore than 15 seconds.
The registration mode automatically ends.

Not Verified

The warning indicator light (Red LED) goes off [A].

Not Verified

Remove the key registration unit, key registration adapter and install the immobilizer/Kawasaki diagnostic system connector cap.

NOTE

Turn the ignition switch to ON with the registered ignition key.
Check that the engine can be started using all registered ignition keys.

Install the new ignition switch (see Immobilizer System Parts Replacement).

Case 3: When the ECU is faulty and has to be replaced.

Prepare a new ECU [A] and current registered ignition key(s) [B].

NOTE

The key registration unit is not required.
After replacing the ECU, be sure to register the 2 ignition keys. If the 2 keys are not registered, the engine can not be started.

Case 3: When the ECU is faulty and has to be replaced.

Replace the ECU [A] (see ECU Removal/Installation in the Fuel System (DFI) chapter).

Case 3: When the ECU is faulty and has to be replaced.

Insert the current registered ignition key into the ignition switch and turn it to ON.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Immobilizer Amplifier Failure

Registered Ignition Key Collation Error

Registered Ignition Key Collation Error

The registered ignition key is registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 1 time and stops for 1 second and the repeats this cycle to indicate successful registration of the registered ignition key.

Registered Ignition Key Collation Error

Turn OFF the registered ignition key and remove it.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the registration mode.

Registered Ignition Key Collation Error

NOTE

Insert next key and turn ON within 15 seconds after previous key is turned OFF and removed otherwise registration mode will be ended and the warning indicator light (Red LED) goes off.
To return to the registration mode start the registered ignition key verification procedure. This applies to all ignition key registration.

Insert the other remaining registered ignition key to the ignition switch and turn it to ON.

NOTE

Keep the other ignition keys away from the immobilizer antenna.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Immobilizer Amplifier Failure

When Registered Ignition Key is Inserted.

When Registered Ignition Key is Inserted.

Ignition Key Collation Error

Ignition Key Collation Error

The other remaining ignition key is registered in the ECU

Ignition Key Collation Error

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 2 times and stops for 1 second and then repeats this cycle to indicate successful registration of the second ignition key.

Turn the ignition switch to OFF and wait for period more than 15 seconds.
The registration mode automatically ends.
The warning indicator light (Red LED) goes off [A].

Ignition Key Collation Error

NOTE

Turn the ignition switch to ON with the registered ignition key.
Check that the engine can be started using all registered ignition keys.

Case 4: When all registered ignition keys are faulty or lost.

The all registered ignition keys replacement is considered very rare case. However if it is required, the following is necessary.

NOTE

The ECU must be replaced with a new one because the registered ignition key code that is registered in the current ECU can not be rewritten.

Prepare a new ECU [A] and 2 new ignition keys [B].

NOTE

The key registration unit is not required.
The key registration process is same as the electric control unit replacement.

Ignition Key Collation Error

Insert the first ignition key into the ignition switch and turn it ON.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Immobilizer Amplifier Failure

Ignition Key Collation Error

Ignition Key Collation Error

The first ignition key is registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 1 time and stops for 1 second and the repeats this cycle to indicate successful registration of the first ignition key.

Ignition Key Collation Error

Turn OFF the first ignition key and remove it.
The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the registration mode.

Ignition Key Collation Error

NOTE

Insert next key and turn ON within 15 seconds after previous key is turned OFF and removed otherwise registration mode will be ended and the warning indicator light (Red LED) goes off.
To return to the registration mode start the registered ignition key verification procedure. This applies to all ignition key registration.
Insert the second ignition key to the ignition switch and turn it ON.

NOTE

Keep the other ignition keys away from the immobilizer antenna.

If there is any problem in the registration, the warning indicator light (Red LED) and immobilizer warning symbol [A] blinks to display the collation error.

Immobilizer Amplifier Failure

Immobilizer Amplifier Failure

When Registered Ignition Key is Inserted

When Registered Ignition Key is Inserted

Ignition Key Collation Error

Ignition Key Collation Error

The second ignition key is registered in the ECU.

The warning indicator light (Red LED) and immobilizer warning symbol [A] blinks 2 times and stops for 1 second and then repeats this cycle to indicate successful registration of second ignition key.

Turn the ignition switch to OFF and wait for period more than 15 seconds.
The registration mode automatically ends.

Ignition Key Collation Error

Warning indicator light (Red LED) [A] goes off.

Ignition Key Collation Error

NOTE

Turn the ignition switch to ON with the registered ignition key.
Check that the engine can be started using all registered ignition keys.

All Keys Initial Registration Flow Chart

All Keys Initial Registration Flow Chart

Operational Cautions

1. Do not put two keys of any immobilizer system on the same key ring. 2. Do not submerge any key in water. 3. Do not expose any key to excessively high temperature. 4. Do not place any key c ...

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