Apply soap and water solution to the oil level inspection window before installation.
Torque - Oil Passage Plug (Taper): 20 N·m (2.0 kgf·m, 15 ft·lb) Oil Jet Nozzle (M10) [E]: 15 N·m (1.5 kgf·m, 11 ft·lb)

View from Right Side [F]
View from Left Side [F]


Upper Crankcase Assembly
Crankcase Halves AssemblyMaster Cylinder Inspection (Visual Inspection)
Remove the master cylinders (see Front/Rear Master
Cylinder Removal).
Disassemble the front and rear master cylinders (see
Master Cylinder Rubber Parts Replacement in the Periodic
Maintenance chapter).
Check that there are no scratches, rust or pitting on the
inner wall [A] of each ma ...
Steering Damper Removal
ZX1000JC/KC
Remove:
Steering Damper Mounting Bolts (TORX Bolts) [A]
Washer [B]
Washer and Collar [C]
Steering Damper [D]
ZX1000JD/KD
Remove:
Clamp [A]
Connector [B] (Disconnect)
Steering Damper Mounting Bolts (TORX Bolts) [C]
Washer [D]
Washer and Collar [E]
Elect ...
Clutch Lever Installation
Install the clutch lever so that the mating surface [A] of the
clutch lever clamp is aligned with the punch mark [B] of
the handlebar.
Tighten the upper clamp bolt first, and then the lower
clamp bolt.
Torque - Clutch Lever Clamp Bolts: 7.8 N·m (0.80 kgf·m, 69
in·lb)
There will be ...