If there is any irregularity, replace the drive chain.
Lubricate the drive chain if it appears dry.
If any measurements exceed the service limit, replace the chain. Also, replace the front and rear sprockets when the drive chain is replaced.
Drive Chain 20-link Length
Standard: 317.5 318.2 mm
(12.50 12.53 in.)
Service Limit: 319 mm (12.6 in.)
WARNING A chain that breaks or jumps off the sprockets could snag on the engine sprocket or lock the rear wheel, severely damaging the motorcycle and causing it to go out of control. Inspect the chain for damage and proper adjustment before each ride. If chain wear exceeds the service limit, replace it with the standard chain. It is an endless type and should not be cut for installation. |
Standard Chain
Make: ENUMA
Type: ( ZX1000JC/KC)
EK525RMX/3D
(ZX1000JD/KD) EK525RMX2/3D
Link: 112 links
Throttle Grip and Cables
Free Play Inspection
Refer to the Throttle Control System Inspection in the Periodic
Maintenance chapter.
Free Play Adjustment
Refer to the Throttle Control System Inspection in the Periodic
Maintenance chapter.
Cable Installation
Install the throttle cables in accordance with the Cable,
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Parts Location
1. Timing Rotor
2. Crankshaft Sensor
3. Horn
4. Oil Pressure Switch
5. Rear Brake Light Switch
6. Oxygen Sensor (Equipped Models)
7. Alternator
8. Stator Coil
9. Gear Position Switch
10. Sidestand Switch
11. Immobilizer Amplifier (Equipped Models)
12. Radiator Fan Motor
1 ...
Valve Guide Installation
Apply engine oil to the valve guide outer surface before
installation.
Heat the area around the valve guide hole to about 120
150°C (248 302°F).
NOTICE
Do not heat the cylinder head with a torch. This will
warp the cylinder head. Soak the cylinder head and
heat the oil.
Usin ...