Kawasaki Ninja Service Manual: ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

Kawasaki Ninja Service Manual / Steering / Steering Damper / ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

NOTICE

Never drop the ECU especially on a hard surface.

Such a shock to the ECU can damage it.

Lift up the front portion of the fuel tank, and hold it with a suitable bar or block (see Fuel Tank Removal in the Fuel System (DFI) chapter).

ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

NOTE

When removing the ESD ECU only, there is no need to lift up the fuel tank.

Remove the ESD ECU [A] with the rubber protector [B].
Disconnect the ESD ECU connector [C].

Steering Damper Installation

Install the following parts as shown in the figure. Collar [A] Washer (t = 3.5 mm, 0.14 in.) [B] Steering Damper [C] ( ZX1000JC/KC) Electronic Steering Damper [D] (ZX1000JD/KD) Washe ...

ESD (Electronic Steering Damper) ECU Installation (ZX1000JD/KD)

Install the ESD ECU [A] in the rubber protector [B]. Connect the ESD ECU connector. Install the ESD ECU on the air cleaner housing. Install the removed parts (see appropriate chapters). ...

Other materials:

Relay Box Removal
Remove the left fuel tank cover (see Fuel Tank Removal in the Fuel System (DFI) chapter). Disconnect the connectors [A]. Pull out the relay box [B] from the rubber protector [C]. NOTE The relay box has relays and diodes. The relays and diodes can not be removed. Relay Box Installa ...

Shift Pedal Removal
Remove: Shift Lever Bolt [A] Front Footpeg Bracket Bolts [B] If the tie-rod [C] is to be removed from the shift pedal and the shift lever, loosen the tie-rod locknuts [D]. The front tie-rod locknut is left-hand thread. Remove: Shift Pedal Mounting Bolt [A] ...

Tie-Rod and Rocker Arm Bearing Installation
Replace the needle bearings [A] and oil seals with new ones. Apply plenty of grease to the lips of the oil seals. Install the needle bearings and oil seals position as shown in the figure. Screw the needle bearing driver into the driver holder. Insert the needle bearing driver into th ...