Kawasaki Ninja Service Manual: ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

Kawasaki Ninja Service Manual / Steering / Steering Damper / ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

NOTICE

Never drop the ECU especially on a hard surface.

Such a shock to the ECU can damage it.

Lift up the front portion of the fuel tank, and hold it with a suitable bar or block (see Fuel Tank Removal in the Fuel System (DFI) chapter).

ESD (Electronic Steering Damper) ECU Removal (ZX1000JD/KD)

NOTE

When removing the ESD ECU only, there is no need to lift up the fuel tank.

Remove the ESD ECU [A] with the rubber protector [B].
Disconnect the ESD ECU connector [C].

Steering Damper Installation

Install the following parts as shown in the figure. Collar [A] Washer (t = 3.5 mm, 0.14 in.) [B] Steering Damper [C] ( ZX1000JC/KC) Electronic Steering Damper [D] (ZX1000JD/KD) Washe ...

ESD (Electronic Steering Damper) ECU Installation (ZX1000JD/KD)

Install the ESD ECU [A] in the rubber protector [B]. Connect the ESD ECU connector. Install the ESD ECU on the air cleaner housing. Install the removed parts (see appropriate chapters). ...

Other materials:

Rear Wheel Removal
Raise the rear wheel off the ground with the stand [A]. Remove: Cotter Pin [A] Rear Axle Nut [B] Washer [C] Rear Axle [D] (from Right Side) Remove the rear wheel rotation sensor from the caliper bracket (see Rear Wheel Rotation Sensor Removal in the Brakes chapter). ...

Swingarm Bearing Removal
Remove: Swingarm (see Swingarm Removal) Collar [A] Oil Seals [B] Sleeve [C] Circlip [D] (Right Side) Special Tool - Inside Circlip Pliers: 57001-143 Remove the ball bearing and needle bearings. Special Tool - Oil Seal & Bearing Remover [A]: 57001-1058 ...

Cylinder Head Removal
Remove: Thermostat Housing (see Thermostat Removal in the Cooling System chapter) Exhaust Pipe (see Exhaust Pipe Removal) Camshafts (see Camshaft Removal) Heat Insulation Plate [A] (see Engine Removal in the Engine Removal/Installation chapter) Place a container under the coolant dr ...