Kawasaki Ninja Service Manual: Exhaust Butterfly Valve Actuator Inspection

Kawasaki Ninja Service Manual / Self-Diagnosis System / Exhaust Butterfly Valve Actuator (Service Code 63) / Exhaust Butterfly Valve Actuator Inspection

NOTE

Be sure the battery is fully charged

Remove the front seat (see Front Seat Removal in the Frame chapter).
Turn the ignition switch to ON.
In the left side view of the motorcycle, check to see the pulley [A] clockwise [B] and counterclockwise [C] smoothly.

Exhaust Butterfly Valve Actuator Inspection

The pulley turns clockwise and then counterclockwise, and clockwise again.

Turn the ignition switch to OFF.

If the pulley does not operate, check the exhaust butterfly valve actuator resistance (see Exhaust Butterfly Valve Actuator Inspection Resistance Inspection).

Exhaust Butterfly Valve Actuator Installation

Install the pulley [A] on the actuator so that the hole side [B] align with the groove [C] on the shaft. Make sure that the groove on the shaft is pointing toward the center of the screw [D]. ...

Exhaust Butterfly Valve Actuator Resistance Inspection

Turn the ignition switch to OFF. Disconnect the exhaust butterfly valve actuator lead connector (2 pins connector) [A]. Set the hand tester to the × 1 Ω range and connect it to t ...

Other materials:

Steering Play Inspection
Remove the lower fairings (see Lower Fairing Removal in the Frame chapter). Raise the front wheel off the ground with the jack. Special Tools - Jack: 57001-1238 Jack Attachment: 57001-1608 With the front wheel pointing straight ahead, alternately tap each end of the handlebar. The f ...

Tie-Rod and Rocker Arm Bearing Installation
Replace the needle bearings [A] and oil seals with new ones. Apply plenty of grease to the lips of the oil seals. Install the needle bearings and oil seals position as shown in the figure. Screw the needle bearing driver into the driver holder. Insert the needle bearing driver into th ...

Seat Cover Removal
Remove: Rear Seat (see Rear Seat Removal) Remove the bolts [A]. Remove the upper seat cover backward [B] to clear the hook portions. Remove: Front Seat (see Front Seat Removal) Quick Rivets [A] Bolts [B] Seat Covers [C] ...