Kawasaki Ninja Service Manual: Exhaust Pipe Installation

• Replace the exhaust pipe gaskets [A] and premuffler chamber gasket [B] with new ones.
• Install the premuffler chamber gasket to the premuffler chamber [C] until it is bottomed so that the chamfer side faces exhaust pipe [D].
• Install the exhaust pipe clamp [E] as shown in the figure.

Insert the projection [F] into the slot [G].

• Install the exhaust pipe.
• Tighten the following bolts securely.

  Exhaust Pipe Holder Nuts [H] Exhaust Pipe Clamp Bolt [I]

• Install the removed parts (see appropriate chapters).
• Thoroughly warm up the engine, wait until the engine cools down, retighten all the bolts and nuts.