1. Run the fuse box 2 lead in front of the rib for the fuse box 2.
2. Seat Lock Cable
3. Hook the licence plate light lead and the left turn signal light lead on the projection of the tool kit case.
4. Rib for Fuse Box 2
5. Run the starter relay lead in back of the rib for the fuse box 2 and quick rivet. Take care not to stick the quick rivet.
6. Run the main harness between the rib and projection of the tool kit case.
7. Place all connectors into the dust cover.
8. Viewed from A
9. Run the starter relay lead under the tool kit case.
10. US, CA and CAL Models
11. Hook the licence plate light lead, the left and right turn signal light leads on the projection of the tool kit case.
1. Run the rear brake light switch lead to inside of the exhaust butterfly valve cables.
2. Rear Wheel Rotation Sensor Lead Connector (Place it in front of the clamp and between the exhaust butterfly valve cables and the frame.)
3. Clamp (Hold the exhaust butterfly valve cables and the rear brake light switch lead. Insert the strip of the clamp from lower side.)
4. Rear Brake Light Switch Lead Connector (Place it in back of the clamp and above the rear wheel rotation sensor lead.)
5. Run the exhaust butterfly valve cables to inside of the rear brake light switch lead.
6. Do not slack the leads.
7. Tape (Hold the main harness and the wire lead.): L = 150
200 mm (5.91
7.87 in.)
8. Wire Lead
9. Fuse Box 1 Lead
10. Viewed from A
11. Rear Fender Front
12. Exhaust Butterfly Valve Actuator Connector (3-pin)
13. 2-pin Connector (Wire Lead – Exhaust Butterfly Valve Actuator)
14. 2-pin Connector (Main Harness – Wire Lead)
15. Main Harness
16. Viewed from B
17. Viewed from C
18. ZX1000JB/KB Models
1. Cylinder Head Cover
2. Throttle Body Assy
3. Run the throttle sensor leads leftward.
4. Run the throttle sensor leads under the throttle body assy and between the #3 and #4 of the throttle body assy holder.
5. Throttle Cable (Accelerator)
6. Throttle Cable (Decelerator)
7. White Letters
8. Hold both the cables with the clamp of the accelerator cable, and hook the clamp to the hole [A].
1. Clamp (Hold the damper of the front wheel rotation sensor lead.)
2. Viewed from A
3. Clamp (Run the front brake hose.)
4. Headlight Mounting Bolt
5. Clamp (Hold the front brake hose and the front wheel rotation sensor lead at the white painted position of the lead. Run the lead in front of the hose.)
6. Clamp (Run the front brake hose only.)
7. Front Wheel Rotation Sensor
1. Rear Wheel Rotation Sensor
2. Clamp (Hold the rear brake hose and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead to outside of the hose.)
3. About 0 5 mm (0
0.2 in.)
4. Clamp (Hold the rear wheel rotation sensor lead.)
5. Run the rear wheel rotation sensor lead to outside of the mud guard.
6. Run the rear brake hose to inside of the mud guard.
7. Clamp (Hold the rear brake hose and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead above the hose.)
8. Clamp (Hold the exhaust buttery valve cable and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead in back of the cable.)
Fuel Pressure Inspection
NOTE
Be sure the battery is fully charged.
Remove:
Fuel Tank Covers (see Fuel Tank Removal)
Fuel Tank Bolts (see Fuel Tank Removal)
Primary Fuel Hose (see Fuel Hose Replacement in the
Periodic Maintenance chapter)
Be sure to place a piece of cloth around the fuel outlet
pipe of the ...
Balance Weight Installation
Check if the weight portion has any play on the blade [A]
and clip [B].
If it does, discard it.
WARNINGUnbalanced wheels can create an unsafe
riding
condition. If the balance weight has any play on
the rib of the rim, the blade and/or clip have been
stretched. Replace th ...
Pressure Testing
Remove:
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Radiator Cap [A]
Remove the radiator cap in two steps. First turn the cap
counterclockwise to the first stop. Then push and turn it
further in the same direction and remove the cap.
Install the ...