Kawasaki Ninja Service Manual: ZX1000JC /KC Models

Kawasaki Ninja Service Manual / Appendix / Cable, Wire, and Hose Routing / ZX1000JC /KC Models

ZX1000JC /KC Models


1. Run the fuse box 2 lead in front of the rib for the fuse box 2.

2. Seat Lock Cable

3. Hook the licence plate light lead and the left turn signal light lead on the projection of the tool kit case.

4. Rib for Fuse Box 2

5. Run the starter relay lead in back of the rib for the fuse box 2 and quick rivet. Take care not to stick the quick rivet.

6. Run the main harness between the rib and projection of the tool kit case.

7. Place all connectors into the dust cover.

8. Viewed from A

9. Run the starter relay lead under the tool kit case.

10. US, CA and CAL Models

11. Hook the licence plate light lead, the left and right turn signal light leads on the projection of the tool kit case.

Cable, Wire, and Hose Routing


1. Run the rear brake light switch lead to inside of the exhaust butterfly valve cables.

2. Rear Wheel Rotation Sensor Lead Connector (Place it in front of the clamp and between the exhaust butterfly valve cables and the frame.)

3. Clamp (Hold the exhaust butterfly valve cables and the rear brake light switch lead. Insert the strip of the clamp from lower side.)

4. Rear Brake Light Switch Lead Connector (Place it in back of the clamp and above the rear wheel rotation sensor lead.)

5. Run the exhaust butterfly valve cables to inside of the rear brake light switch lead.

6. Do not slack the leads.

7. Tape (Hold the main harness and the wire lead.): L = 150 200 mm (5.91
7.87 in.)


8. Wire Lead

9. Fuse Box 1 Lead

10. Viewed from A

11. Rear Fender Front

12. Exhaust Butterfly Valve Actuator Connector (3-pin)

13. 2-pin Connector (Wire Lead – Exhaust Butterfly Valve Actuator)

14. 2-pin Connector (Main Harness – Wire Lead)

15. Main Harness

16. Viewed from B

17. Viewed from C

18. ZX1000JB/KB Models

Cable, Wire, and Hose Routing


1. Cylinder Head Cover

2. Throttle Body Assy

3. Run the throttle sensor leads leftward.

4. Run the throttle sensor leads under the throttle body assy and between the #3 and #4 of the throttle body assy holder.

5. Throttle Cable (Accelerator)

6. Throttle Cable (Decelerator)

7. White Letters

8. Hold both the cables with the clamp of the accelerator cable, and hook the clamp to the hole [A].

Cable, Wire, and Hose Routing


1. Clamp (Hold the damper of the front wheel rotation sensor lead.)

2. Viewed from A

3. Clamp (Run the front brake hose.)

4. Headlight Mounting Bolt

5. Clamp (Hold the front brake hose and the front wheel rotation sensor lead at the white painted position of the lead. Run the lead in front of the hose.)

6. Clamp (Run the front brake hose only.)

7. Front Wheel Rotation Sensor

Cable, Wire, and Hose Routing


1. Rear Wheel Rotation Sensor

2. Clamp (Hold the rear brake hose and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead to outside of the hose.)

3. About 0 5 mm (0
0.2 in.)


4. Clamp (Hold the rear wheel rotation sensor lead.)

5. Run the rear wheel rotation sensor lead to outside of the mud guard.

6. Run the rear brake hose to inside of the mud guard.

7. Clamp (Hold the rear brake hose and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead above the hose.)

8. Clamp (Hold the exhaust buttery valve cable and the rear wheel rotation sensor lead at the white painted position of the lead. Run the lead in back of the cable.)

ZX1000JB/KB Models
1. Run the fuse box 2 lead in front of the rib for the fuse box 2. 2. Seat Lock Cable 3. Hook the licence plate light lead and the left turn signal light lead on the projection of the tool ki ...

KIBS Equipped Models
1. Clutch Cable 2. Vacuum Hose (Equipped Models) 3. Left Switch Housing Lead 4. Main Harness 5. Front Brake Hose 6. Throttle Cables 7. Right Switch Housing Lead 8. Bracket (Hold the brake p ...

Other materials:

Clutch Cover Installation
Using a cleaning fluid, clean off any oil or dirt that may be on the silicone sealant coating area. Dry them with a clean cloth. Apply silicone sealant to the area [A] where the mating surface of the crankcase touches the clutch cover gasket. Sealant - Liquid Gasket, TB1211F: 92104-000 ...

Subthrottle Valve Actuator Resistance Inspection
Turn the ignition switch to OFF. Disconnect the subthrottle valve actuator connector [A]. Connect a digital meter to the subthrottle valve actuator connector [A]. Measure the subthrottle valve actuator resistance. Subthrottle Valve Actuator Resistance Connections: Y/BK lead [1 ...

Regulator/Rectifier Inspection
Remove: Upper Fairing Assembly (see Upper Fairing Assembly Removal in the Frame chapter) Right Inner Fairing (see Inner Fairing Removal in the Frame chapter) Bolts [A] Regulator/Rectifier [B] Set the hand tester to the × 1 kΩ range and make the measurements show ...