Kawasaki Ninja Service Manual: Exploded View

Kawasaki Ninja Service Manual / Fuel System (DFI) / Exploded View

Exploded View


Exploded View


7. US, CA and CAL Models

8. Immobilizer System Equipped Models

9. ZX1000JD/KD

AD: Apply adhesive.

L: Apply a non-permanent locking agent.

R: Replacement Parts

Exploded View


Exploded View


13. Other than US, CA and CAL Models

CL: Apply cable lubricant.

EO: Apply engine oil.

G: Apply grease.

L: Apply a non-permanent locking agent.

R: Replacement Parts

S: Follow the specified tightening sequence.

Exploded View


Exploded View


3. Other than CAL and SEA-B1 Models

4. CAL and SEA-B1 Models

Fuel System (DFI)
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DFI System
1. ECU 2. Battery 3. Vehicle-down Sensor 4. Exhaust Butterfly Valve Actuator 5. Vacuum Chamber (Other than US, CA and CAL Models) 6. Air Intake Valve Actuator (Other than US, CA and CAL Models) ...

Other materials:

Exhaust Pipe Installation
Replace the exhaust pipe gaskets [A] and premuffler chamber gasket [B] with new ones. Install the premuffler chamber gasket to the premuffler chamber [C] until it is bottomed so that the chamfer side faces exhaust pipe [D]. Install the exhaust pipe clamp [E] as shown in the figure. I ...

Valve Installation
NOTICE Do not lap the valve to the valve seat, using the grinding compound. It will come off oxide film treated surface of the valve. Replace the oil seal with a new one. Apply a thin coat of molybdenum disulfide grease to the valve stem before valve installation. Install the springs so ...

IC Igniter Inspection
The IC igniter is built in the ECU [A]. Refer to the following items. Interlock Operation Inspection (see Interlock Operation Inspection) Ignition System Troubleshooting (see Ignition System section) ECU Power Supply Inspection (see ECU Power Supply Inspection in the Fuel System (D ...