Special Tool - Top Plug Wrench (45 mm): 57001-1741
Special Tool - Top Plug Wrench (45 mm): 57001-1741
Special Tool - Rod Guide Case Wrench, 35 mm: 57001 -1758
NOTICE
A socket of piston rod guide case is shallow (4 mm) and therefore be sure to check that the wrench (Special Tool: 57001-1758) is securely seated on the piston rod guide case.
When loosening the piston rod guide case. If the wrench is not securely seated on it, the piston rod guide case may brake.
Pump the inner tube up and down at least ten times to expel the oil from the fork.
Pour the fork oil until the upper of the inner tube hole [A].
Fork Oil Recommended Oil: SHOWA SS-19: 44091-0009 Amount (Per Side): When changing oil: Approx. 420 mL (14.2 US oz.) After disassembly and completely dry (Total): 495 ±2.5 mL (16.7 ±0.085 US oz.)
NOTE
Lifting the outer tube, and insert the piston rod assy.
NOTICE
When inserting, be careful not to damage the piston ring [A].
Special Tool - Rod Guide Case Wrench, 35 mm: 57001 -1758
Torque - Piston Rod Guide Case: 90 N·m(9.2 kgf·m, 66 ft·lb)
NOTE
Formula: a × b ÷ (b + c) = d
[a] Specified torque
[b] Length from center of square hole to grip point
[c] Offset = 30 mm
[d] Tightening torque
For an example: 90 N·m × 450 ÷ (450 + 30) = 84 N·m
NOTICE
A socket of piston rod guide case is shallow (4 mm) and therefore be sure to check that the wrench (Special Tool: 57001-1758) is securely seated on the piston rod guide case.
When tightening the piston rod guide case. If the wrench is not securely seated on it, the piston rod guide case may brake.
Special Tool - Top Plug Wrench (45 mm): 57001-1741
Hold the inner tube vertically in a vise.
Wait until the oil level settles.
With the fork fully compressed, insert a tape measure or rod into the piston rod guide case [A], and measure the distance [B] from the top [C] of the outer tube [D] to the oil.
Fork Oil Level (fully compressed) Standard: 85 ±2 mm (3.35 ±0.08 in.)
NOTE
Special Tool - Fork Oil Level Gauge: 57001-1290
Pull the handle slowly to pump out the excess oil until the oil no longer comes out.
If no oil is pumped out, there is insufficient oil in the inner tube. Pour in enough oil, then pump out the excess oil as shown above.
Special Tool - Top Plug Wrench (45 mm): 57001-1741
NOTE
After installing the front fork, adjust the spring preload and damping force correctly.
Special Tools
Inside Circlip Pliers:
57001-143
Oil Seal & Bearing Remover:
57001-1058
Bearing Driver Set:
57001-1129
Jack:
57001-1238
Bearing Remover Head, 15 ×
17:
57001-1267
Fork Oil Level Gauge:
57001-1290
Bearing Remover Shaft, 13:
57001-1377
Fork Oil Seal Driver, 43:
57001-15 ...
Fuel Tank Cleaning
WARNINGGasoline and low flash-point solvents can
be
flammable and/or explosive and cause severe
burns. Clean the tank in a well-ventilated area, and
take care that there are no sparks or flame anywhere
near the working area. Do not use gasoline
or low flash-point solvents t ...
Battery Removal
Turn off the ignition switch.
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Slide the red cap [A].
Disconnect the negative (–) cable [B] and then positive
(+) cable [C].
NOTICE
Be sure to disconnect the negative (–) cable first.
Remove the band [D] ...