NOTICE
Do not lap the valve to the valve seat, using the grinding compound. It will come off oxide film treated surface of the valve.
Valve Stem [A] Oil Seal [B] Spring Seat [C] Closed Coil End [D] Valve Spring [E]: EX - Yellow Paint IN - White Paint (∼ ZX100JBF/KBF Early Models) Purple Paint (ZX100JBF/KBF Late Models ∼) Retainer [F] Split Keepers [G]
Valve Removal
Valve Guide RemovalRear Shock Absorber Inspection
Press down on the seat several times
to inspect the stroke.
Visually inspect the rear shock absorber
for oil leaks.
If there is any doubt about the rear
shock absorber, it should be inspected
by an authorized Kawasaki
dealer.
A. Rear Shock Absorber
Spring Preload Adjustment
...
Oil Cooler Installation
Replace the O-ring [A] with a new one.
Apply grease to the new O-ring.
Install the water hoses and hose clamps [A] as shown in
the figure.
Water Hose (About 300 mm, 11.8 in.) [B]
Water Hose (About 130 mm, 5.1 in.) [C]
Yellow Paint [D]
Tighten:
Torque - Water Hose Clamp S ...
Alternator Rotor Installation
Using a cleaning fluid, clean off any oil or dirt on the following
portions and dry them with a clean cloth.
Crankshaft Tapered Portion [A]
Alternator Rotor Tapered Portion [B]
Install the alternator rotor.
Using a cleaning fluid, clean off any oil or dirt on the
washer [A] ...