Kawasaki Ninja Service Manual: Water Temperature Sensor Inspection

Kawasaki Ninja Service Manual / Electrical System / Switches and Sensors / Water Temperature Sensor Inspection

Remove the water temperature sensor (see Water Temperature Sensor Removal/Installation in the Fuel System (DFI) chapter).
Suspend the sensor [A] in a container of coolant so that the temperature-sensing projection [C] is submerged.
Suspend an accurate thermometer [B] with temperature -sensing projection located in almost the same depth with the sensor

Water Temperature Sensor Inspection

NOTE

The sensor and thermometer must not touch the container side or bottom.

Place the container over a source of heat and gradually raise the temperature of the coolant while stirring the coolant gently.
Using the hand tester, measure the internal resistance of the sensor.

If the hand tester does not show the specified values, replace the sensor.

Water Temperature Sensor Resistance

*: Reference Information

Switch Inspection

Using a hand tester, check to see that only the connections shown in the table have continuity. Special Tool - Hand Tester: 57001-1394 For the switch housings and the ignition switch, refer t ...

Fuel Reserve Switch Inspection

Fill the fuel tank with fuel and close the fuel tank cap. Remove the front seat (see Front Seat Removal in the Frame chapter). Disconnect the fuel pump lead connector [A]. Connect t ...

Other materials:

Brake Fluid Level Inspection
Check that the brake fluid level in the front brake reservoir [A] is above the lower level line [B]. NOTE Hold the reservoir horizontal by turning the handlebar when checking brake fluid level. If the fluid level is lower than the lower level line, fill the reservoir to the upper lev ...

Air Cleaner Housing Installation
For ZX1000JD/KD, be sure to install the pad [A]. Install the clamp bolt heads [A] inside as shown in the figure. Install the air cleaner housing on the throttle body assy. Push in the ducts [B] touch the stoppers [C] of the throttle body. Be sure the hoses are routed correctly ...

Exhaust Pipe Installation
Replace the exhaust pipe gaskets [A] and premuffler chamber gasket [B] with new ones. Install the premuffler chamber gasket to the premuffler chamber [C] until it is bottomed so that the chamfer side faces exhaust pipe [D]. Install the exhaust pipe clamp [E] as shown in the figure. I ...