Kawasaki Ninja Service Manual: Hub Bearing Installation

Kawasaki Ninja Service Manual / Wheels/Tires / Hub Bearing / Hub Bearing Installation

Before installing the hub bearings, blow any dirt or foreign particles out of the hub with compressed air to prevent contamination of the bearings.
Replace the bearings with new ones.
Install the bearings by using the bearing driver set which does not contact the bearing inner race.

NOTE

Install the bearings so that the marked side faces out.

Press in each right the bearing [A] until they are bottomed.

Special Tool - Bearing Driver Set [B]: 57001-1129

Hub Bearing Installation

Replace the grease seals with new ones.
Press in the grease seals [A] so that the seal surface is flush [B] with the end of the hole.

Apply high-temperature grease to the grease seal lips.

Special Tool - Bearing Driver Set [C]: 57001-1129

Hub Bearing Installation

Hub Bearing Removal

Remove the wheels (see Front/Rear Wheel Removal), and take out the following. Collars Coupling (Out of rear hub) Grease Seals Use the bearing remover to remove the hub bearings [A]. ...

Since the hub bearings are made to extremely close tolerances, the clearance can not normally be measured. NOTE Do not remove any bearings for inspection. If any bearings are removed, they will ne ...

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Valve Installation
NOTICE Do not lap the valve to the valve seat, using the grinding compound. It will come off oxide film treated surface of the valve. Replace the oil seal with a new one. Apply a thin coat of molybdenum disulfide grease to the valve stem before valve installation. Install the springs so ...

Fuel Tank
The following octane rating gasoline is recommended for the fuel tank. Avoid filling the tank in the rain or where heavy dust is blowing so that the fuel does not get contaminated. A. Tank Cap B. Fuel Tank C. Top Level D. Filler Neck WARNINGGasoline is extremely flammable an ...

Muffler Body Installation
Replace the muffler body gasket [A] with a new one. Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber. Install the muffler body clamp [C] as shown in the figure. Insert the projection [D] into the slot [ ...

Kawasaki Ninja Service Manual: Hub Bearing Installation

Hub Bearing Removal

Hub Bearing Inspection

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