DFI Diagnosis Flow Chart

Sample Diagnosis Sheet


Outline
DFI System Troubleshooting GuideBefore Servicing
Before starting to perform an inspection service or carry out a disassembly
and reassembly operation
on a motorcycle, read the precautions given below. To facilitate actual
operations, notes, illustrations,
photographs, cautions, and detailed descriptions have been included in each
chapter w ...
Alternator Cover Removal
Remove:
Upper Fairing Assembly (see Upper Fairing Assembly
Removal in the Frame chapter)
Air Cleaner Housing (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter)
Bolt [A]
Bring the heat insulator plate [B] forward to remove the
alternator lead connector.
Clear the p ...
Thermostat Installation
Replace the O-rings [A] with new ones, and apply grease
to them.
Assemble:
O-rings
Thermostat Housing [B]
Thermostat [C]
Thermostat Cap [D]
Install the thermostat [A] in the housing so that the air
bleeder hole [B] is on top.
Tighten:
Torque - Thermostat Cap Bolts: 5.9 N ...