Kawasaki Ninja Service Manual: Swingarm Bearing Installation

Kawasaki Ninja Service Manual / Suspension / Swingarm / Swingarm Bearing Installation

Insert the needle bearing driver [A] into the needle bearing [B] and press the needle bearing into the housing until the driver contacts the end surface of the housing.

NOTE

Swingarm Bearing Installation


Special Tools - Bearing Driver Set: 57001-1129

Needle Bearing Driver, 28:
57001-1610

Spacer 28: 57001-1663


Needle Bearing Driver, 20 &
Spacer, 28
(Spacer): 57001-1678

Press in the ball bearing until it bottomed.

Special Tool - Bearing Driver Set: 57001-1129

Special Tool - Inside Circlip Pliers: 57001-143

Special Tool - Bearing Driver Set: 57001-1129

Swingarm


32 mm (1.26 in.) [A] 1 mm (0.04 in.) [B] 1.5 mm (0.06 in.) [C] 9.5 mm (0.37 in.) [D] 27.5 mm (1.08 in.) [E] Needle Bearings [F] Grease Seals [G] Ball Bearing [H] Circlip [I]

Swingarm Bearing Removal
Remove: Swingarm (see Swingarm Removal) Collar [A] Oil Seals [B] Sleeve [C] Circlip [D] (Right Side) Special Tool - Inside Circlip Pliers: 57001-143 Remove the ball bearing and ...

Swingarm Bearing, Sleeve Inspection
NOTICE Do not remove the bearings for inspection. Removal may damage them. Inspect the needle bearings [A] and ball bearing installed in the swingarm. The rollers and ball in a bearing ...

Other materials:

Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and measure the width [B] of each shift drum groove. If the guide pin on any shift fork is less than the service limit, the fork must be replaced. Shift Fork Guide Pin Diameter Standard: 6.9 7.0 mm (0.272 0.276 in.) Service Limit: ...

Rear Master Cylinder Installation
Replace the washers that are on each side of hose fitting with new ones. Install the brake hose [A]. Touch the brake hose to the stopper [B] of the rear master cylinder. Tighten: Torque - Brake Hose Banjo Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb) Install the master cylinder, the brack ...

Idle Speed Inspection
Start the engine and warm it up thoroughly. With the engine idling, turn the handlebar to both sides [A]. If handlebar movement changes the idle speed, the throttle cables may be improperly adjusted or incorrectly routed, or damaged. Be sure to correct any of these conditions before rid ...