If your motorcycle has leather accessories, special care must be taken.
Use a leather cleaner/treatment to clean and care for leather accessories.
Washing leather parts with detergent and water will damage them, shortening their life.
Vinyl parts should be washed with the rest of themotorcycle, then treated with a vinyl treatment.
The sidewalls of tires and other rubber components should be treated with a rubber protectant to help prolong their useful life.
| WARNING Rubber protectants can be slippery and, if used on the tread area, cause loss of traction resulting in accident causing injury or death. Do not apply rubber protectant to any tread area. |
Chrome and Aluminum
Bolt and Nut TighteningFuel Hose Replacement
Remove the fuel tank (see Fuel Tank Removal in the Fuel
System (DFI) chapter).
WARNINGFuel is flammable and explosive under
certain conditions
and can cause severe burns. Be prepared
for fuel spillage; any spilled fuel must be completely
wiped up immediately. When the fue ...
Front Master Cylinder Installation
Apply silicone grease to the sliding surface of the brake
lever pivot bolt.
Tighten:
Torque - Brake Lever Pivot Bolt: 1.2 N·m (0.12 kgf·m, 11
in·lb)
Brake Lever Pivot Bolt Nut: 5.9 N·m (0.60 kgf·m,
52 in·lb)
Assemble the reservoir [A] and the bracket [B] as shown
in the figu ...
Exploded View
10. US, CA, CAL and AU Models
11. ZX1000JD/KD
G: Apply grease.
L: Apply a non-permanent locking agent.
R: Replacement Parts
S: Follow the specified tightening sequence.
1. US, CA and CAL Models
2. ZX1000J Model
3. ZX1000K Model
4. AU Model
5. Face the large diameter side re ...