Kawasaki Ninja Service Manual: Hoses and Pipes

Kawasaki Ninja Service Manual / Cooling System / Hoses and Pipes

Hose Installation

Install the hoses and pipes, being careful to follow bending direction. Avoid sharp bending, kinking, flattening or twisting.
Run the hoses (see Cable, Wire, and Hose Routing section in the Appendix chapter).
Install the clamp [A] as near as possible to the hose end to clear the raised rib of the fitting. This will prevent the hoses from working loose.

The clamp screws should be positioned correctly to prevent the clamps from contacting the other parts.

Tighten: Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

Hose Installation

Hose Inspection

Refer to the Radiator Hose and Pipe Inspection in the Periodic Maintenance chapter.

Thermostat Inspection

Remove the thermostat (see Thermostat Removal). Inspect the thermostat valve [A] at room temperature. If the valve is open, replace the thermostat with a new one. To check valve openi ...

Water Temperature Sensor

Water Temperature Sensor Removal/Installation Refer to the Water Temperature Sensor Removal/Installation in the Self-Diagnosis System chapter. Water Temperature Sensor Inspection Refer to the Wat ...

Other materials:

Exhaust Butterfly Valve Actuator Inspection
NOTE Be sure the battery is fully charged Remove the front seat (see Front Seat Removal in the Frame chapter). Turn the ignition switch to ON. In the left side view of the motorcycle, check to see the pulley [A] clockwise [B] and counterclockwise [C] smoothly. The pulley turns ...

Stopping the engine
Close the throttle completely. Shift the transmission into neutral Turn the ignition key to “OFF”. Support the motorcycle on a firm, level surface with the side stand. Lock the steering. NOTE The motorcycle is equipped with a vehicle-down sensor, which causes the engine to sto ...

Antenna Resistance Inspection
Turn the ignition switch to OFF. Remove the air cleaner housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter). Disconnect the antenna lead connector [A]. Measure the antenna resistance. Antenna Resistance Connections: BK lead ←→ BK/W lead Standard: Ab ...