Disconnect the main throttle sensor connector and connect the setting adapter [A] between these connectors.
Special Tool - Throttle Sensor Setting Adapter: 57001 -1538
Main Throttle Sensor Output Voltage Connections to Adapter: Digital Meter (+) → R (sensor V/W) lead
Digital Meter (–) → BK (sensor BR/BK) lead
Install the following parts temporarily.
Throttle Body Assy (see Throttle Body Assy Installation in the Fuel System (DFI) chapter) Air Cleaner Housing (see Air Cleaner Housing Installation in the Fuel System (DFI) chapter) Fuel Tank (see Fuel Tank Installation in the Fuel System (DFI) chapter)
Throttle Sensor Setting Adapter [A]
Idle Speed Standard: 1 100 ±50 r/min (rpm)
Output Voltage
Standard: DC 0.64 0.68 V at idle
throttle opening
DC 3.89 4.09 V at full throttle
opening (for
reference)
NOTE
Example: In the case of a input voltage of 4.75 V.
0.64 × 4.75 ÷ 5.00 = 0.61 V
0.68 × 4.75 ÷ 5.00 = 0.65 V
Thus, the valid range is 0.61
0.65 V
If the reading is out of the standard, replace the throttle body assy.
If the reading is within the standard, remove the ECU and check the wiring for continuity between harness connectors.
Special Tool - Hand Tester: 57001-1394
Disconnect the ECU and sensor connectors.
Wiring Continuity Inspection ECU Connector [A] ←→ Main Throttle Sensor Connector [B] V/W lead (ECU terminal 25) [C] BR/BK lead (ECU terminal 13) [D]
If the wiring is good, check the ECU for its ground and power supply (see ECU Power Supply Inspection in the Fuel System (DFI) chapter).
If the ground and power supply are good, replace the ECU (see ECU Removal/Installation in the Fuel System (DFI) chapter).
Main Throttle Sensor Circuit
1. ECU
2. Subthrottle Sensor
3. Main Throttle Sensor
Exhaust Butterfly Valve Actuator Sensor Input Voltage Inspection
NOTE
Be sure the battery is fully charged.
Turn the ignition switch to OFF.
Remove the front seat (see Front Seat Removal in the
Frame chapter).
Remove the screws [A] and the exhaust butterfly valve
actuator temporarily with the cables installed.
Disconnect the exhaust butterf ...
ECU Power Supply Inspection
Remove the upper air cleaner housing (see Air Cleaner
Element Replacement in the Periodic Maintenance chapter).
Visually inspect the ECU connectors.
If the connector is clogged with mud or dust, blow it off
with compressed air.
Remove the ECU (see ECU Removal).
Visually inspect the ...
Crankcase Halves Assembly
Install:
Crankshaft (see Crankshaft Installation)
Connecting Rods (see Connecting Rod Installation)
Using a cleaning fluid, clean off any oil or dirt on the mating
surface of the crankcase halves.
Apply liquid gasket to the mating surface of the lower
crankcase half as shown in the fi ...