Kawasaki Ninja Service Manual: Muffler Body Installation

Kawasaki Ninja Service Manual / Engine Top End / Muffler / Muffler Body Installation

Replace the muffler body gasket [A] with a new one.
Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber.
Install the muffler body clamp [C] as shown in the figure.

Insert the projection [D] into the slot [E].

Install the muffler body [F].
Tighten the mounting bolt [G] and clamp bolt [H] securely.

Torque - Muffler Body Mounting Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)

Muffler Body Installation

Thoroughly warm up the engine, wait until the engine cools down, retighten all the bolts.
Install the removed parts (see appropriate chapters).

Install the pad [A] first. Next, install the pad [B].

Muffler Body Cover [C] View F [D] View G [E]

Muffler Body Installation

Muffler Body Removal

Remove: Bolts [A] Muffler Body Cover [B] Loosen the muffler body clamp bolt [A]. Remove the muffler body mounting bolt [B], and pull out the muffler body [C] backward from the pre ...

Premuffler Chamber Removal

Remove: Muffler Body (see Muffler Body Removal) Right Lower Fairing (see Lower Fairing Removal in the Frame chapter) Front Seat (see Front Seat Removal in the Frame chapter) Oxygen Sensor ...

Other materials:

Location of parts
Clutch Lever Left Handlebar Switches Rebound Damping Force Adjuster (Front Fork) Compression damping force adjuster (Front Fork) Meter Instruments Brake Fluid Reservoir (Front) Right Handlebar Switches Front Brake Lever Throttle Grip Ignition Switch/Steering Lock Elect ...

Chain Slack Adjustment
Remove the cotter pin, and loosen the axle nut. Loosen the left and right chain adjuster locknuts. A. Axle Nut B. Cotter Pin C. Adjuster D. Locknut If the chain is too loose, turn out the left and right chain adjusters evenly. If the chain is too tight, turn in the left ...

Intake Air Temperature Sensor Output Voltage Inspection
NOTE Be sure the battery is fully charged. Turn the ignition switch to OFF. Remove the fuel tank (see Fuel Tank Removal in the Fuel System (DFI) chapter). Disconnect the intake air temperature sensor connector and connect the measuring adapter [A] between these connectors as shown in ...