Kawasaki Ninja Service Manual: Muffler Body Installation

• Replace the muffler body gasket [A] with a new one.
• Install the muffler body gasket to the premuffler chamber [B] until it is bottomed so that the chamfer side faces premuffler chamber.
• Install the muffler body clamp [C] as shown in the figure.

Insert the projection [D] into the slot [E].

• Install the muffler body [F].
• Tighten the mounting bolt [G] and clamp bolt [H] securely.

Torque - Muffler Body Mounting Bolt: 25 N·m (2.5 kgf·m, 18 ft·lb)

• Thoroughly warm up the engine, wait until the engine cools down, retighten all the bolts.
• Install the removed parts (see appropriate chapters).

Install the pad [A] first. Next, install the pad [B].

Muffler Body Cover [C] View F [D] View G [E]