Kawasaki Ninja Owners Manual: Fluid Level Inspection

Kawasaki Ninja Owners Manual / Maintenance and adjustment / Brakes / Brake Fluid / Fluid Level Inspection

With the brake fluid reservoirs held horizontal, the brake fluid level must be kept between the upper and lower level lines.

A. Front Brake Fluid Reservoir

B. Upper Level Line

C. Lower Level Line

A. Rear Brake Fluid Reservoir

B. Upper Level Line

C. Lower Level Line

If the fluid level in either reservoir is lower than the lower level line, check for fluid leaks in the brake lines, and fill the reservoir to the upper level line.

WARNING

Mixing brands and types of brake fluid can reduce the brake system’s effectiveness and cause an accident resulting in injury or death. Do not mix two brands of brake fluid. Change the brake fluid in the brake line completely if the brake fluid must be refilled but the type and brand of the brake fluid that is already in the reservoir are unidentified.

NOTE

First, tighten until slight resistance is felt, which indicates that the cap is seated on the reservoir body, and tighten the cap an additional 1/6 turn while holding the brake fluid reservoir body.

A. Reservoir

B. Cap

C. Clockwise

D. 1/6 turn

Fluid Change

Have the brake fluid changed by an authorized Kawasaki dealer.

Fluid Requirement

Use heavy-duty brake fluid only from a container marked DOT4. NOTICE Do not spill brake fluid onto any painted surface. Do not use fluid from a container that has been left open or that has b ...

Front and Rear Brakes

Disc and disc pad wear is automatically compensated for and has no effect on the brake lever or pedal action. So there are no parts that require adjustment on the front and rear brakes. ...

Other materials:

Brake Pad Wear Inspection
Remove the brake pads (see Front/Rear Brake Pad Removal in the Brakes chapter). Check the lining thickness [A] of the pads in each caliper. If the lining thickness of either pad is less than the service limit [B], replace both pads in the caliper as a set. Front Brake Pad [C] Rea ...

Transmission Shaft Disassembly
Remove the transmission shafts (see Transmission Shaft Removal). Remove the circlips, and then disassemble the transmission shafts. Special Tool - Outside Circlip Pliers: 57001-144 The 5th gear [A] on the output shaft has three steel balls assembled into it for the positive neutral fin ...

Hub Bearing Inspection
Since the hub bearings are made to extremely close tolerances, the clearance can not normally be measured. NOTE Do not remove any bearings for inspection. If any bearings are removed, they will need to be replaced with new ones. Turn each bearing in the hub back and forth [A] while checki ...