Kawasaki Ninja Service Manual: Oil Cooler Installation

• Replace the O-ring [A] with a new one.
• Apply grease to the new O-ring.

• Install the water hoses and hose clamps [A] as shown in the figure.

  Water Hose (About 300 mm, 11.8 in.) [B] Water Hose (About 130 mm, 5.1 in.) [C] Yellow Paint [D]

• Tighten: Torque - Water Hose Clamp Screws: 3.0 N·m (0.31 kgf·m, 27 in·lb)

• Install the oil cooler [E].
• Apply a non-permanent locking agent to the oil cooler mounting bolts.
• Tighten the oil cooler mounting bolts by following the sequence numbers [1 ∼ 4].

Torque - Oil Cooler Mounting Bolts: 12 N·m (1.2 kgf·m, 106 in·lb)

• Run the water hoses properly (see Cable, Wire, and Hose Routing section in the Appendix chapter).
• Pour: Coolant (see Coolant Change in the Periodic Maintenance chapter) Engine Oil (see Engine Oil Change in the Periodic Maintenance chapter)
• Install the removed parts (see appropriate chapters).