1. Timing Rotor
2. Crankshaft Sensor
3. Horn
4. Oil Pressure Switch
5. Rear Brake Light Switch
6. Oxygen Sensor (Equipped Models)
7. Alternator
8. Stator Coil
9. Gear Position Switch
10. Sidestand Switch
11. Immobilizer Amplifier (Equipped Models)
12. Radiator Fan Motor
13. Regulator/Rectifier
14. Fuse Box 1
15. Relay Box
16. Starter Lockout Switch
17. Ignition Switch
18. Immobilizer Antenna (Equipped Models, Included in Ignition Switch)
19. Meter Unit
20. Front Brake Light Switch
21. ECU
22. Air Switching Valve
23. Stick Coils
24. Spark Plugs
25. Water Temperature Sensor
26. Starter Motor
27. Vehicle-down Sensor
28. Fuse Box 2
29. Fuse Box 3 (KIBS Equipped Models)
30. Starter Relay
31. Battery 12 V 8.6 Ah
32. Turn Signal Relay
A. ZX1000K Model
33. Battery 12 V 6 Ah
B. ZX1000J Model
34. Fuel Reserve Switch (Included in Fuel Pump)
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Special Tools and Sealant
Wiring Diagram (US, CA and CAL without KIBS Models)Hub Bearing Inspection
Since the hub bearings are made to extremely close tolerances,
the clearance can not normally be measured.
NOTE
Do not remove any bearings for inspection. If any bearings
are removed, they will need to be replaced with
new ones.
Turn each bearing in the hub back and forth [A] while
checki ...
Rear Master Cylinder Removal
Unscrew the brake hose banjo bolt [A] and remove the
brake hose (see Brake Hose and Pipe Replacement in
the Periodic Maintenance chapter).
Remove:
Rear Master Cylinder Mounting Bolts [B]
Foot Guard [C]
Screw and Stopper [D]
Bolt [E]
Front Footpeg Bracket Bolts [F]
Cable Guide [G ...
Front Brake Pad Installation
Check that the pad spring [A] is in place on the caliper.
Push the caliper pistons in by hand as far as they will go.
Install the brake pads [A] on the pad spring correctly.
Fit the pad into the groove of the caliper as shown in the
figure.
Install the pad pins while pushing t ...