Kawasaki Ninja Service Manual: Special Tools

Kawasaki Ninja Service Manual / Steering / Special Tools

Bearing Puller: 57001-135


Head Pipe Outer Race Press Shaft: 57001-1075


Steering Stem Nut Wrench: 57001-1100


Bearing Driver Set: 57001-1129


Steering Stem Bearing Driver, 42.5:
57001-1344


Steering Stem Bearing Driver Adapter, 41.5:
57001-1345


Head Pipe Outer Race Driver, 55:
57001-1446


Exploded View
11. ZX1000JD/KD AD: Apply adhesive. AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. G: Apply grease. L: Apply a non-permanent locking agent. ...

Steering
Steering Inspection Refer to the Steering Play Inspection in the PeriodicMaintenance chapter. Steering Adjustment Refer to the Steering Play Adjustment in the Periodic Maintenance chapt ...

Other materials:

Brake Pad Wear Inspection
Remove the brake pads (see Front/Rear Brake Pad Removal in the Brakes chapter). Check the lining thickness [A] of the pads in each caliper. If the lining thickness of either pad is less than the service limit [B], replace both pads in the caliper as a set. Front Brake Pad [C] Rea ...

Fuel Pump Installation
Remove dirt or dust from the fuel pump [A] by lightly applying compressed air. Replace the fuel pump gasket with a new one. Check that the fuel pump terminal [A] and band [B] are in place. Apply a non-permanent locking agent to the threads of the fuel pump bolts. Tighten the ...

Handlebar Installation
Apply a non-permanent locking agent to the threads of the handlebar positioning bolts and tighten them. Torque - Handlebar Positioning Bolts: 9.8 N·m (1.0 kgf·m, 87 in·lb) Install the steering stem head with handlebars. Install the washer [A] and steering stem head nut [B]. Tighten: ...