Kawasaki Ninja Service Manual: Special Tools and Sealants

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Special Tools and Sealants

Outside Circlip Pliers: 57001-144


Piston Pin Puller Assembly: 57001-910


Piston Ring Compressor Grip: 57001-1095


Piston Ring Compressor Belt, 67

79:
57001-1097


Bearing Driver Set: 57001-1129


Liquid Gasket, TB1216B: 92104-1064


Liquid Gasket, TB1207B: 92104-2068


Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Crankcase
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Other materials:

Cam Wear Inspection
Remove the camshafts (see Camshaft Removal). Measure the height [A] of each cam with a micrometer. If the cams are worn down past the service limit, replace the camshaft. Cam Height Standard: Exhaust 35.043 35.157 mm (1.3796 1.3841 in.) Intake 38.243 38.357 mm (1.5056 1.5101 in. ...

Water Pump Impeller Disassembly/Assembly
Remove the water pump impeller (see Oil Pump Removal in the Engine Lubrication System chapter). The sealing seat and rubber seal may be removed easily by hand. Apply coolant around the surfaces of the rubber seal and sealing seat. Install the rubber seal [A] and sealing seat [B] into ...

Intake Air Pressure Sensor #2 Removal
NOTICE Never drop the intake air pressure sensor #2 especially on a hard surface. Such a shock to the sensor can damage it. Remove: Air Cleaner Housing (see Air Cleaner Housing Removal in the Fuel System (DFI) chapter) Intake Air Pressure Sensor #2 Connector [A] Remove the intake air ...