Kawasaki Ninja Service Manual: Special Tools and Sealants

Kawasaki Ninja Service Manual / Crankshaft/Transmission / Special Tools and Sealants

Outside Circlip Pliers: 57001-144


Piston Pin Puller Assembly: 57001-910


Piston Ring Compressor Grip: 57001-1095


Piston Ring Compressor Belt, 67

79:
57001-1097


Bearing Driver Set: 57001-1129


Liquid Gasket, TB1216B: 92104-1064


Liquid Gasket, TB1207B: 92104-2068


Specifications
Connecting Rod Big End Bearing Insert Selection Crankshaft Main Bearing Insert Selection *: The bearing inserts for Nos. 2 and 4 journals have an oil groove, respectively. ...

Crankcase
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Other materials:

Air Switching Valve
Air Switching Valve Operation Test Refer to the Air Suction System Damage Inspection in the Periodic Maintenance chapter. Air Switching Valve Unit Test Remove the air switching valve (see Air Switching Valve Removal in the Engine Top End chapter). Set the hand tester [A] to the × 1 ...

Rear Wheel Installation
Apply high-temperature grease to the grease seal lips. Fit the collars on the both sides of the hub. Left Side Collar [A] Right Side Collar [B] (with Flange) Engage the drive chain with the rear sprocket. Install the caliper bracket [A] onto the stopper [B] of the swingarm. ...

Steering Damper Installation
Install the following parts as shown in the figure. Collar [A] Washer (t = 3.5 mm, 0.14 in.) [B] Steering Damper [C] ( ZX1000JC/KC) Electronic Steering Damper [D] (ZX1000JD/KD) Washer (t = 1.2 mm, 0.05 in.) [E] Apply a non-permanent locking agent to the threads of the steering ...