NOTE
Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it.
Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain.
Remove: Bolts [A] Front Footpeg Bracket [B]
Remove: Bolts [A] Chain Cover [B]
NOTICE
For safety, if the drive chain shall be replaced, replace it using a recommended tool.
Recommended Tool - Type: EK Joint Tool #50 Brand: ENUMA
Body [A] Handlebar [B] Cutting and Riveting Pin [C] For Cutting [D] For Riveting [E] Plate Holder (A) [F] Plate Holder (B) [G] Gauge [H]
Link Pin Outside Diameter
Standard: 5.6 6.0 mm (0.22
0.24 in.)
Link Plates Outside Width
Standard: (ZX1000JD/KD) 19.15 19.30
mm (0.754
0.760 in.)
(ZX1000JC/KC) 19.35
19.55 mm (0.762
0.770 in.)
If the reading exceeds the specified length, cut and rejoin the chain again.
Apply a non-permanent locking agent to the bolts [B] and tighten them.
Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
Premuffler Chamber Installation
Replace the premuffler chamber gasket [A] with a new
one.
Install the premuffler chamber gasket to the premuffler
chamber [B] until it is bottomed so that the chamfer side
faces exhaust pipe [C].
Install the exhaust pipe clamp [D] as shown in the figure.
Insert the projection [E] into ...
Battery Installation
Place the battery in the battery case.
Connect the (+) cable to the (+) terminal,
and then connect the (–) cable
to the (–) terminal.
NOTICE
Installing the (–) cable to the (+)
terminal of the battery or the (+)
cable to the (–) terminal of the
battery can seriously damaged
...
KIBS Hydraulic Unit Terminal Names
1. Ground: BK
2. CAN Communication Line (High): GY/BL
3. Front Wheel Rotation Sensor Signal Input: Y
4. Power Supply: BR/W
5. KIBS Kawasaki Self-Daignosis System Terminal: P
6. Front and Rear Brake Light Switch Signal: BL/R
7. Unused
8. Front Wheel Rotation Sensor Signal Output: G/Y
9. P ...