NOTE
Since the drive chain is installed through the swingarm, The chain can not be removed other than by cutting it.
Prepare the new link pin, link plate, grease seals, and tools for rejoining the chain.
Remove: Bolts [A] Front Footpeg Bracket [B]
Remove: Bolts [A] Chain Cover [B]
NOTICE
For safety, if the drive chain shall be replaced, replace it using a recommended tool.
Recommended Tool - Type: EK Joint Tool #50 Brand: ENUMA
Body [A] Handlebar [B] Cutting and Riveting Pin [C] For Cutting [D] For Riveting [E] Plate Holder (A) [F] Plate Holder (B) [G] Gauge [H]
Link Pin Outside Diameter
Standard: 5.6 6.0 mm (0.22
0.24 in.)
Link Plates Outside Width
Standard: (ZX1000JD/KD) 19.15 19.30
mm (0.754
0.760 in.)
(ZX1000JC/KC) 19.35
19.55 mm (0.762
0.770 in.)
If the reading exceeds the specified length, cut and rejoin the chain again.
Apply a non-permanent locking agent to the bolts [B] and tighten them.
Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
Shift Fork Guide Pin/Drum Groove Wear Inspection
Measure the diameter of each shift fork guide pin [A], and
measure the width [B] of each shift drum groove.
If the guide pin on any shift fork is less than the service
limit, the fork must be replaced.
Shift Fork Guide Pin Diameter
Standard: 6.9 7.0 mm (0.272
0.276 in.)
Service Limit: ...
DFI System Wiring Diagram (KIBS Equipped Models)
1. Air Intake Solenoid Valve (Other than US, CA and CAL Models)
2. Engine Stop Switch
3. Starter Button
4. Air Switching Valve
5. Stick Coil #1, #2, #3, #4
6. Spark Plugs
7. Intake Air Temperature Sensor
8. Crankshaft Sensor
9. Secondary Fuel Injector #1
10. Secondary Fuel Injector #2
...
Intake Air Pressure Sensor #2 Output Voltage Inspection
Measure the output voltage at the intake air pressure sensor
#2 in the same way as input voltage inspection, note
the following.
Disconnect the intake air pressure sensor #2 connector
and connect the measuring adapter [A] between these
connectors.
[B] Main Harness
[C] Intake Air Pressu ...