

Special Tool - Hand Tester: 57001-1394
Replace the relay.

Testing Relay Tester Range: × 1 Ω range
When battery is connected → 0 Ω When battery is disconnected → ∞ Ω

1. Ignition Switch
2. Engine Stop Switch
3. Starter Button
4. Gear Position Switch
5. Sidestand Switch
6. Joint Connector E
7. Joint Connector B
8. Battery
9. Main Fuse 30 A
10. Starter Relay
11. Starter Motor
12. Frame Grounds
13. Starter Circuit Relay
14. Relay Box
15. Starter Lockout Switch
16. Ignition Fuse 15 A
17. Fuse Box 1
18. Joint Connector F
Right-hand End Cover Inspection
Lighting SystemOxygen Sensor - not activated (Service Code 33, Equipped Models)
Oxygen Sensor Removal/Installation
Refer to the Oxygen Sensor Removal/Installation
(Equipped Models) in the Electrical System chapter.
Oxygen Sensor Inspection
Remove:
Fuel Tank (see Fuel Tank Removal in the Fuel System
(DFI) chapter)
Oxygen Sensor Lead Connector [A]
Connect t ...
Shift Fork/Gear Groove Wear Inspection
Measure the thickness of the shift fork ears [A], and measure
the width [B] of the gear grooves.
If the thickness of a shift fork ear is less than the service
limit, the shift fork must be replaced.
Shift Fork Ear Thickness
Standard: 5.7 6.0 mm (0.224
0.236 in.)
Service Limit: 5.6 mm ...
Stator Coil Installation
Apply a non-permanent locking agent to the threads of
the stator coil bolts and tighten them.
Torque - Stator Coil Bolts: 12 N·m (1.2 kgf·m, 106 in·lb)
Using a high flash-point solvent, clean off any oil or dirt
that may be on the silicone sealant coating area. Dry
them with a clea ...