Special Tool - Hand Tester: 57001-1394
Replace the relay.
Testing Relay Tester Range: × 1 Ω range
When battery is connected → 0 Ω When battery is disconnected → ∞ Ω
1. Ignition Switch
2. Engine Stop Switch
3. Starter Button
4. Gear Position Switch
5. Sidestand Switch
6. Joint Connector E
7. Joint Connector B
8. Battery
9. Main Fuse 30 A
10. Starter Relay
11. Starter Motor
12. Frame Grounds
13. Starter Circuit Relay
14. Relay Box
15. Starter Lockout Switch
16. Ignition Fuse 15 A
17. Fuse Box 1
18. Joint Connector F
Radiator Cap Inspection
Remove:
Radiator Cap (see Coolant Change in the Periodic Maintenance
chapter)
Check the condition of the bottom [A] and top [B] valve
seals and valve spring [C].
If any one of them shows visible damage, replace the cap
with a new one.
Install the cap [A] on a cooling system pr ...
Transmission Assy Installation
Assemble the transmission assy (see Transmission Assy
Assembly).
Be sure that the dowel pins are in position.
Install the transmission assy on the crankcase.
Tighten:
Torque - Transmission Case Bolts: 20 N·m (2.0 kgf·m, 15
ft·lb)
Install:
Shift Shaft (see External Shift Mechani ...
Air Suction System Damage Inspection
Separate the air switching valve hose [A] from the lower
air cleaner housing [B] (see Air Cleaner Housing Removal
in the Fuel System (DFI) chapter).
Connect the following parts temporarily.
Fuel Pump Lead Connector [A]
Extension Tube [B]
Air Cleaner Housing (see Air Cleaner Hou ...