ECU Replacement
Immobilizer Relational Parts Replacement Chart
Immobilizer System Inspection
Immobilizer System Circuit
1. Ignition Switch
2. ECU
3. Immobilizer/Kawasaki Diagnostic System Connector
4. Engine Ground
5. Battery
6. Main Fuse 30 A
7. Frame Ground 1
8. Joint Connector D
9. Joint Connector C
10. Fuse Box 1
11. Ignition Fuse 15 A
12. Meter Unit
13. Joint Connector F
14. Immobilizer Antenna
15. Immobilizer Amplifier
Valve Guide Installation
Apply engine oil to the valve guide outer surface before
installation.
Heat the area around the valve guide hole to about 120
150°C (248 302°F).
NOTICE
Do not heat the cylinder head with a torch. This will
warp the cylinder head. Soak the cylinder head and
heat the oil.
Usin ...
Exploded View
EO: Apply engine oil.
G: Apply grease.
L: Apply a non-permanent locking agent.
Lh: Left-hand Threads
MO: Apply molybdenum disulfide oil solution.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio
10:1)
R: Replacement Parts
S: Follow the specified t ...
Stem, Stem Bearing Installation
Replace the bearing outer races with new ones.
Drive them into the head pipe at the same time.
Special Tools - Head Pipe Outer Race Press Shaft [A]:
57001-1075
Head Pipe Outer Race Driver,
55 [B]: 57001
-1446 or Bearing Driver Set: 57001-1129
Apply grease to the outer races.
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