Kawasaki Ninja Service Manual: Swingarm Bearing, Sleeve Inspection

Kawasaki Ninja Service Manual / Suspension / Swingarm / Swingarm Bearing, Sleeve Inspection

NOTICE

Do not remove the bearings for inspection. Removal may damage them.

Swingarm Bearing, Sleeve Inspection


The rollers and ball in a bearing normally wear very little, and wear is difficult to measure. Instead of measuring, visually inspect the bearing for abrasion, discoloration, or other damage.

If the needle bearing, and sleeve [B] show any sings of abnormal wear, discoloration, or damage, replace them as a set.

If bearing play, roughness, or binding is found, replace the bearing.

If the seal is torn or is leaking, replace the bearing.

Swingarm Bearing, Sleeve Inspection


Swingarm Bearing Lubrication

NOTE

Since the bearing are packed with grease and sealed, lubrication is not required.

Swingarm Bearing Installation
Replace the needle bearings, ball bearing, grease seals and circlip with new ones. Install the needle bearings, ball bearing, grease seals and circlip as shown in the figure. Insert the ne ...

Tie-Rod, Rocker Arm
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Other materials:

Throttle Body Assy Installation
Apply a thin coat of grease to the throttle cable lower ends. Fit the accelerator cable end [A] and the decelerator cable end [B] into the throttle pulley. Install the clamp [C] securely. Install the throttle body assy holder clamp bolt heads [A] outside as shown in the figure. ...

Gear Position Switch Installation
Securely place the springs [A] and pins [B] into the holes [C] of the shift drum. Apply grease to the new O-ring [D]. Install the gear position switch [E]. Apply a non-permanent locking agent to the threads of the gear position switch screws [F]. Tighten: Torque - Gear Position Swit ...

Fuel Tank Cap
To open the fuel tank cap, pull up the key hole cover. Insert the ignition key into the fuel tank cap and turn the key to the right. To close the cap, push it down into place with the key inserted. The key can be removed by turning it to the left to the original position. Close the key hol ...